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2008 Mitsubushi LANCER EVOLUTION X Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution X Year: 2008 Common Name: Evo X Chassis Code: CZ4A Factory Designation: Lancer Evolution X Trim Levels Covered: GTS, ES, DE Codes Engine Code Primary: 4B11T Transmission Code Optional: W16A Generation Generation Designation: 10th Generation (CZ4A) Generation Introduction Year: 2007 👋 Introduction Market Position Segment: High-performance Compact Sedan Competitors 2008: Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart, Ford Focus RS (international), VW Golf GTI Target Audience: Performance enthusiasts, rally sport followers, DIY mechanics Competitive Analysis Differentiation: Advanced S-AWC (Super All-Wheel Control) system, powerful 4B11T engine, rally-bred DNA Key Features Performance Focus: Tuned for performance driving, handling, and acceleration All Wheel Drive: Sophisticated S-AWC system with ACD, AYC, ASC, and ABS integration Engine Technology: 2.0L MIVEC Turbocharged Inline-4 Engine Braking System: High-performance Brembo braking system 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Parts Information Technical Scope: Complete Diagnostic and Repair Procedures Documentation Source: Factory Service Manual Page Count Total Pages: 2322 Manual Type Type: Digital Service Repair Manual Authenticity: Genuine Factory Document Language Language: English Format Format: Digital (likely PDF) Searchability: Searchable Text 📖 Manual Coverage Systems Covered Powertrain: Engine, Turbocharger, Intercooler, Exhaust, Fuel System, Ignition System, Cooling System Drivetrain: All-Wheel Drive (S-AWC), Transfer Case, Drive Shafts, Differentials (Front, Center, Rear) Transmission: 5-Speed Manual (RM2C), 6-Speed Twin-Clutch SST (TC-SST) - if applicable to model/year Suspension: Front MacPherson Strut, Rear Multi-Link, Springs, Dampers, Bushings, Anti-Roll Bars Brakes: Front Brembo 4-Piston Calipers, Rear Brembo 2-Piston Calipers, ABS, EBD, Brake Booster, Lines Steering: Power Rack and Pinion, Steering Column, Wheel Speed Sensors Electrical: Battery, Alternator, Starter, Fuses, Relays, Lighting, Instrumentation, ECUs (Engine, Transmission, ABS, etc.) Body: Exterior Panels, Doors, Hood, Trunk, Bumpers, Glass, Trim Interior: Seats, Dashboard, Console, HVAC Controls, Airbags, Seatbelts Climate Control: HVAC System, A/C Compressor, Refrigerant System, Heater Core, Blower Motor Safety Systems: Airbag System, SRS Control Unit, Seatbelt Pre-tensioners Procedures Included Scheduled Maintenance: Oil Changes, Filter Replacements, Spark Plugs, Fluid Flushes Engine Repair: Top-End Rebuilds, Bottom-End Rebuilds, Component Replacement (Turbo, Injectors, etc.) Transmission Service: Fluid Checks and Changes, Seal Replacement, Clutch Service (if manual), Gearbox Disassembly Drivetrain Maintenance: Differential Fluid Changes, CV Joint Inspection and Replacement Suspension And Steering Repair: Shock/Strut Replacement, Bushing Replacement, Alignment Procedures Brake System Service: Pad and Rotor Replacement, Caliper Overhaul, Bleeding Procedures, Fluid Replacement Electrical Troubleshooting: Wiring Diagrams, Diagnostic Trouble Codes (DTCs), Sensor Testing, Component Diagnosis Body And Trim Repair: Panel Replacement, Dent Repair, Trim Piece Installation/Removal HVAC Service: Refrigerant Charging, Component Replacement (Compressor, Evaporator), Leak Detection Diagnostic Procedures: Step-by-step troubleshooting guides for common and uncommon faults Component Replacement: Detailed instructions for removing and installing all major and minor components Special Tools: Identification and usage of specialized tools required for specific repairs Technical Depth Depth: Comprehensive (from basic maintenance to full engine/transmission rebuilds) Diagnostic Capability: Advanced Diagnostic Procedures and Troubleshooting Flowcharts Component Level Repair: Detailed instructions for internal component repair and overhaul Electrical Schematics: Detailed wiring diagrams for all vehicle systems Torque Specifications: Precise torque values for all fasteners Clearances And Tolerances: Engine and drivetrain component clearances and operational tolerances 📊 Manual Specifications File Format File Type: PDF Resolution: High-resolution for clear text and diagrams Optimization: Optimized for digital viewing and printing Print Quality Diagram Clarity: Excellent clarity for exploded views and schematics Text Readability: High readability for detailed procedures and specifications Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4, DOHC, 16-Valve, Turbocharged, Intercooled Displacement: 1998 cc (2.0 Liters) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 9.0:1 Fuel Delivery: Multi-Point Fuel Injection (MPI) with Electronic Throttle Control (ETC) Turbocharger: MHI TD05H-15G Turbocharger with intercooler Performance Horsepower Net: 291 hp @ 6500 RPM (approx.) Torque Net: 300 lb-ft @ 3500 RPM (approx.) Redline: 7000 RPM Fuel System Recommended Fuel: Premium Unleaded Gasoline (91 Octane or higher recommended) Fuel Tank Capacity: 56 Liters (14.8 Gallons) 🔧 Transmission Standard Transmission Type: 5-Speed Manual (RM2C) Optional Transmission Type: 6-Speed Twin-Clutch Sportronic (TC-SST) - Availability may vary by market/trim Features All Wheel Drive: Super All-Wheel Control (S-AWC) with Active Center Differential (ACD) and Active Yaw Control (AYC) Manual Transmission Fluid Spec: DiaQueen GL-5 SAE 75W-90 (or equivalent) Tc Sst Fluid Spec: DiaQueen ATF-SP III (or equivalent) 📐 Dimensions Exterior Length: 4495 mm (177.0 in) Width: 1810 mm (71.3 in) Height: 1470 mm (57.9 in) Wheelbase: 2650 mm (104.3 in) Front Track: 1545 mm (60.8 in) Rear Track: 1540 mm (60.6 in) Ground Clearance: 135 mm (5.3 in) Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Wheel Size Standard: 18 x 8.5 inches (Enkei) Tire Size Standard: 245/40R18 Interior Seating Capacity: 5 Passengers Cargo Trunk Volume: Approx. 0.34 m³ (12.0 cu ft) Weights Curb Weight: Approx. 1500-1550 kg (3307-3417 lbs) depending on transmission 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (for...
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2008 Mitsubushi LANCER EVOLUTION X Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution X
Year:
2008
Common Name:
Evo X
Chassis Code:
CZ4A
Factory Designation:
Lancer Evolution X
Trim Levels Covered:
GTS, ES, DE
Codes
Engine Code Primary:
4B11T
Transmission Code Optional:
W16A
Generation
Generation Designation:
10th Generation (CZ4A)
Generation Introduction Year:
2007
👋 Introduction
Market Position
Segment:
High-performance Compact Sedan
Competitors 2008:
Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart, Ford Focus RS (international), VW Golf GTI
Target Audience:
Performance enthusiasts, rally sport followers, DIY mechanics
Competitive Analysis
Differentiation:
Advanced S-AWC (Super All-Wheel Control) system, powerful 4B11T engine, rally-bred DNA
Key Features
Performance Focus:
Tuned for performance driving, handling, and acceleration
All Wheel Drive:
Sophisticated S-AWC system with ACD, AYC, ASC, and ABS integration
Engine Technology:
2.0L MIVEC Turbocharged Inline-4 Engine
Braking System:
High-performance Brembo braking system
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Parts Information
Technical Scope:
Complete Diagnostic and Repair Procedures
Documentation Source:
Factory Service Manual
Page Count
Total Pages:
2322
Manual Type
Type:
Digital Service Repair Manual
Authenticity:
Genuine Factory Document
Language
Language:
English
Format
Format:
Digital (likely PDF)
Searchability:
Searchable Text
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Turbocharger, Intercooler, Exhaust, Fuel System, Ignition System, Cooling System
Drivetrain:
All-Wheel Drive (S-AWC), Transfer Case, Drive Shafts, Differentials (Front, Center, Rear)
Transmission:
5-Speed Manual (RM2C), 6-Speed Twin-Clutch SST (TC-SST) - if applicable to model/year
Suspension:
Front MacPherson Strut, Rear Multi-Link, Springs, Dampers, Bushings, Anti-Roll Bars
Brakes:
Front Brembo 4-Piston Calipers, Rear Brembo 2-Piston Calipers, ABS, EBD, Brake Booster, Lines
Steering:
Power Rack and Pinion, Steering Column, Wheel Speed Sensors
Electrical:
Battery, Alternator, Starter, Fuses, Relays, Lighting, Instrumentation, ECUs (Engine, Transmission, ABS, etc.)
Body:
Exterior Panels, Doors, Hood, Trunk, Bumpers, Glass, Trim
Interior:
Seats, Dashboard, Console, HVAC Controls, Airbags, Seatbelts
Climate Control:
HVAC System, A/C Compressor, Refrigerant System, Heater Core, Blower Motor
Safety Systems:
Airbag System, SRS Control Unit, Seatbelt Pre-tensioners
Procedures Included
Scheduled Maintenance:
Oil Changes, Filter Replacements, Spark Plugs, Fluid Flushes
Engine Repair:
Top-End Rebuilds, Bottom-End Rebuilds, Component Replacement (Turbo, Injectors, etc.)
Transmission Service:
Fluid Checks and Changes, Seal Replacement, Clutch Service (if manual), Gearbox Disassembly
Drivetrain Maintenance:
Differential Fluid Changes, CV Joint Inspection and Replacement
Suspension And Steering Repair:
Shock/Strut Replacement, Bushing Replacement, Alignment Procedures
Brake System Service:
Pad and Rotor Replacement, Caliper Overhaul, Bleeding Procedures, Fluid Replacement
Electrical Troubleshooting:
Wiring Diagrams, Diagnostic Trouble Codes (DTCs), Sensor Testing, Component Diagnosis
Body And Trim Repair:
Panel Replacement, Dent Repair, Trim Piece Installation/Removal
HVAC Service:
Refrigerant Charging, Component Replacement (Compressor, Evaporator), Leak Detection
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon faults
Component Replacement:
Detailed instructions for removing and installing all major and minor components
Special Tools:
Identification and usage of specialized tools required for specific repairs
Technical Depth
Depth:
Comprehensive (from basic maintenance to full engine/transmission rebuilds)
Diagnostic Capability:
Advanced Diagnostic Procedures and Troubleshooting Flowcharts
Component Level Repair:
Detailed instructions for internal component repair and overhaul
Electrical Schematics:
Detailed wiring diagrams for all vehicle systems
Torque Specifications:
Precise torque values for all fasteners
Clearances And Tolerances:
Engine and drivetrain component clearances and operational tolerances
📊 Manual Specifications
File Format
File Type:
PDF
Resolution:
High-resolution for clear text and diagrams
Optimization:
Optimized for digital viewing and printing
Print Quality
Diagram Clarity:
Excellent clarity for exploded views and schematics
Text Readability:
High readability for detailed procedures and specifications
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, DOHC, 16-Valve, Turbocharged, Intercooled
Displacement:
1998 cc (2.0 Liters)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.0:1
Fuel Delivery:
Multi-Point Fuel Injection (MPI) with Electronic Throttle Control (ETC)
Turbocharger:
MHI TD05H-15G Turbocharger with intercooler
Performance
Horsepower Net:
291 hp @ 6500 RPM (approx.)
Torque Net:
300 lb-ft @ 3500 RPM (approx.)
Redline:
7000 RPM
Fuel System
Recommended Fuel:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Fuel Tank Capacity:
56 Liters (14.8 Gallons)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual (RM2C)
Optional
Transmission Type:
6-Speed Twin-Clutch Sportronic (TC-SST) - Availability may vary by market/trim
Features
All Wheel Drive:
Super All-Wheel Control (S-AWC) with Active Center Differential (ACD) and Active Yaw Control (AYC)
Manual Transmission Fluid Spec:
DiaQueen GL-5 SAE 75W-90 (or equivalent)
Tc Sst Fluid Spec:
DiaQueen ATF-SP III (or equivalent)
📐 Dimensions
Exterior
Length:
4495 mm (177.0 in)
Width:
1810 mm (71.3 in)
Height:
1470 mm (57.9 in)
Wheelbase:
2650 mm (104.3 in)
Front Track:
1545 mm (60.8 in)
Rear Track:
1540 mm (60.6 in)
Ground Clearance:
135 mm (5.3 in)
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches)
Wheel Size Standard:
18 x 8.5 inches (Enkei)
Tire Size Standard:
245/40R18
Interior
Seating Capacity:
5 Passengers
Cargo
Trunk Volume:
Approx. 0.34 m³ (12.0 cu ft)
Weights
Curb Weight:
Approx. 1500-1550 kg (3307-3417 lbs) depending on transmission
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (for 2008 models)
NHTSA Side Impact:
5-Star (for 2008 models)
IIHS Front Crash:
Good (for 2008 models)
IIHS Side Impact:
Good (for 2008 models)
Active Features
Traction Control:
Active Stability Control (ASC)
ABS:
Anti-lock Braking System (ABS)
Electronic Brakeforce Distribution:
Electronic Brakeforce Distribution (EBD)
All Wheel Control:
Super All-Wheel Control (S-AWC) - incorporates ACD, AYC, ASC
Passive Features
Airbags:
Driver and Passenger Front Airbags, Side Airbags, Curtain Airbags
Seatbelts:
3-Point ELR Front and Rear Seatbelts with Pre-tensioners and Load Limiters
Body Structure:
Reinforced Impact Safety Evolution (RISE) body structure
💡 Technology Features
Infotainment
Head Unit:
Factory-integrated audio system with AM/FM radio, CD player, and potentially optional navigation (depending on trim).
Audio System:
Rockford Fosgate premium audio system was a common option.
Display:
Multi-information display in the instrument cluster for vehicle status and settings.
Driver Assistance
Traction Control Systems:
ASC (Active Stability Control) and ACD (Active Center Differential) are key driver assistance features for stability and traction.
Cruise Control:
Standard cruise control functionality.
Keyless Entry:
Standard keyless entry system; optional proximity key with push-button start.
Connectivity
Bluetooth:
Optional Bluetooth hands-free connectivity (may vary by market and trim).
Usb Port:
Typically not standard on 2008 models; may have been an aftermarket addition or included in higher trims with navigation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months (whichever comes first) under normal driving; may be shorter for severe conditions.
Engine Oil Filter Replacement:
With every oil change.
Air Filter Replacement:
Every 30,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000 miles or annually.
Spark Plug Replacement:
Iridium spark plugs: Every 105,000 miles.
Coolant Replacement:
Genuine Mitsubishi Super Long Life Coolant (SLLC): First replacement at 105,000 miles/10 years, then every 52,500 miles/5 years.
Brake Fluid Replacement:
Every 30,000 miles or 2 years.
Transmission Fluid Replacement Manual:
Every 60,000 miles (for differential and transfer case fluids).
Transmission Fluid Replacement Tc Sst:
Refer to manual for specific intervals, typically around 30,000-45,000 miles for fluid and filter service.
Timing Belt Replacement:
Engine uses a timing chain, not a belt, so no scheduled replacement.
Fluid Specifications
Engine Oil Type:
SAE 0W-30 or 0W-40 Synthetic Oil (API SN or ILSAC GF-5)
Engine Oil Capacity:
Approx. 5.7 Liters (6.0 US Quarts) with filter change.
Coolant Type:
Mitsubishi Super Long Life Coolant (SLLC) - Pink colored antifreeze/coolant, ethylene glycol based.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid Type:
Refer to manual, typically Dexron III/Mercon compatible ATF or specific Mopar/Mitsubishi fluid.
Known Issues
Engine Oil Consumption:
Some early 4B11T engines experienced higher than expected oil consumption due to piston ring design; later revisions addressed this.
Tc Sst Transmission:
The TC-SST can be prone to overheating and potential failure if not properly maintained and driven. Regular fluid changes are critical.
Clutch Wear:
Aggressive driving can lead to accelerated clutch wear in manual transmission models.
Rear Differential Noise:
Some owners report occasional noise from the rear differential, often related to fluid condition or wear.
Rocker Arm Wear:
Rare instances of rocker arm wear have been reported, particularly with insufficient lubrication.
S Awc System:
Potential issues with sensors or control units related to S-AWC, often requiring diagnostic checks.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors has a strong heritage in motorsport, particularly rallying.
Motorsport Legacy:
The Lancer Evolution line is a direct descendant of Mitsubishi's World Rally Championship (WRC) winning cars.
Model Evolution
Evolution Line Start:
The first Lancer Evolution (Evo I) was introduced in 1992.
Evo X Introduction:
The Evolution X marked a significant redesign, moving to the all-new GS platform and featuring the new 4B11T engine.
Key Innovations Evo X:
Introduction of the Super All-Wheel Control (S-AWC) system and the all-aluminum 4B11T engine.
Production
Manufacturing Location:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Period Cz4A:
2007 - 2015 (Global Model Lifespan)
Key Markets:
Japan, North America, Europe, Australia
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
Consistently praised by automotive publications for its performance, handling, and rally-inspired capabilities.
Performance Car Awards:
Often cited in 'Best Performance Cars' or 'Driver's Cars' lists from major automotive media outlets.
Ratings
Long Term Test Results:
Generally positive results in long-term tests highlighting its robust powertrain and advanced AWD system.
Certifications
Emissions Standards:
Designed to meet prevailing emissions standards for its model year (e.g., EPA Tier 2 Bin 5 in the US).
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