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    1995-2002 Mitsubushi LANCER LANCER Super Service Repair Workshop Manual 1996 1997 1998 1999 2000 2001

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    🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer / Lancer Super Model Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002 Codes Platform Chassis Code: CB/CC/CD (specific variants may vary slightly) 👋 Introduction Market Position Market Segment: Compact sedan/hatchback, often appealing to younger buyers or those seeking reliable transportation with sporty options. Competitive Analysis Key Competitors: Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mazda 323/Familia. Key Features Vehicle Strengths During Era: Good value, reliable engines, increasingly sporty handling and styling, especially in Lancer Super trims. Manual Value Proposition: Essential resource for DIY mechanics and professional technicians to maintain and repair the vehicle efficiently and accurately. 📋 Manual Details Coverage Areas Markets Covered: Global (primarily North America, Europe, Asia, Oceania, depending on specific Lancer Super sub-models) Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, valve train, timing systems (belt/chain), lubrication, cooling. Engine Management: Fuel injection (MPI/GDI), ignition system, emissions control (EGR, EVAP), sensors (O2, MAP, TPS, CKP, CMP), actuators, ECU diagnosis, troubleshooting. Transmission Manual: Clutch, gearbox assembly, gears, shafts, synchros, shift linkage, final drive, fluid specifications, repair procedures. Transmission Automatic: Torque converter, valve body, planetary gear sets, clutches, bands, hydraulic control system, electronic control, fluid specifications, repair procedures. Drivetrain And Axles: Front-wheel drive (FWD), all-wheel drive (AWD) systems, CV joints, drive shafts, differentials, hub bearings, repair and replacement. Suspension: Front suspension (MacPherson struts, control arms), rear suspension (multi-link or torsion beam), springs, shock absorbers, bushings, alignment specifications, diagnosis. Steering: Power steering system (hydraulic), steering rack, tie rods, power steering pump, fluid types, diagnosis and repair. Brakes: Front disc brakes, rear disc or drum brakes, ABS (Anti-lock Braking System) components and diagnosis, brake fluid specifications, bleeding procedures, caliper and rotor replacement. Electrical System: Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams, diagnostic connectors (OBD-I/OBD-II depending on specific models/years). HVAC: Heating, ventilation, and air conditioning system, refrigerant types, compressor, condenser, evaporator, blower motor, controls, diagnosis. Body And Interior: Body panels, doors, hood, trunk, bumpers, glass, interior trim, seats, safety belts, airbag systems (SRS), diagnosis and repair. Diagnostics And Troubleshooting: Fault codes (DTCs), diagnostic procedures for all major systems, testing of sensors and actuators, common problems and solutions. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug intervals, coolant flushes, brake fluid changes, timing belt replacement (if applicable), inspections. Engine Overhaul: Complete engine disassembly, inspection, repair, and reassembly procedures. Transmission Repair: Detailed instructions for repairing both manual and automatic transmissions. Brake System Repair: Pad and rotor replacement, caliper overhaul, bleeding, ABS component testing. Suspension Component Replacement: Shock absorber, strut, control arm, ball joint, and bushing replacement. Electrical Component Replacement: Alternator, starter, ignition coils, sensors, and other electrical parts. Body Panel Repair And Replacement: Procedures for removing, installing, and repairing body panels, doors, and trim. HVAC System Repair: Diagnosis and repair of A/C and heating system components. Wiring Diagram Interpretation: Guidance on reading and understanding complex electrical schematics. Technical Depth Depth Of Information: Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete rebuilds. Diagnostic Capability: Detailed diagnostic flowcharts, trouble code explanations, and component testing procedures. Torque Specifications: Precise torque values for all critical fasteners across all systems. Clearances And Tolerances: Specific measurement data for engine components, bearings, and other wear parts. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval. Print Quality Illustration Quality: High-resolution, clear, step-by-step illustrations and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Common Engine Variants: 1.5L (4G15), 1.6L (4G92), 1.8L (4G93), 2.0L (4G63/4G63T - Turbocharged in Evolution/GSR models). Engine Technology: SOHC and DOHC, Multi-Point Fuel Injection (MPI), some variants with Electronic Fuel Injection (EFI), Turbocharging (4G63T). Performance Horsepower Range: Approx. 90 hp (1.5L) to 250+ hp (2.0L Turbocharged). Torque Range: Approx. 130 Nm (1.5L) to 350+ Nm (2.0L Turbocharged). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) / Multi-Point Injection (MPI). Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Standard Transmission Type: 5-speed Manual Optional Optional Transmission Type: 4-speed Automatic Features AWD Availability: Available on certain Lancer Super models (e.g., GSR, Evolution variants) often with viscous coupling or active center differentials. 📐 Dimensions Exterior Typical Length: Approx. 4340-4420 mm (170.9-174.0 in) Typical Width: Approx. 1690-1705 mm (66.5-67.1 in) Typical Height: Approx. 1390-1430 mm (54.7-56.3 in) Weights Curb Weight Range: Approx. 1100-1300 kg (2425-2866 lbs) Wheelbase: Approx. 2500 mm (98.4 in) 🛡️ Safety Features Ratings NHTSA Ratings: Varies by specific model year and market; generally moderate for the era. Refer to specific market regulations. Active Features Active Safety Features: Anti-lock Braking System (ABS) often optional or standard on higher trims; Traction Control...
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    Art.-Nr: 491105
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    🏷️ Basic Information
    Identification
    Make:
    Mitsubishi
    Model:
    Lancer / Lancer Super
    Model Years Covered:
    1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002
    Codes
    Platform Chassis Code:
    CB/CC/CD (specific variants may vary slightly)
    👋 Introduction
    Market Position
    Market Segment:
    Compact sedan/hatchback, often appealing to younger buyers or those seeking reliable transportation with sporty options.
    Competitive Analysis
    Key Competitors:
    Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra, Mazda 323/Familia.
    Key Features
    Vehicle Strengths During Era:
    Good value, reliable engines, increasingly sporty handling and styling, especially in Lancer Super trims.
    Manual Value Proposition:
    Essential resource for DIY mechanics and professional technicians to maintain and repair the vehicle efficiently and accurately.
    📋 Manual Details
    Coverage Areas
    Markets Covered:
    Global (primarily North America, Europe, Asia, Oceania, depending on specific Lancer Super sub-models)
    Page Count
    Estimated Page Count:
    1000+
    Manual Type
    Manual Type:
    Factory Service Manual / Workshop Manual
    Language
    Language:
    English
    Format
    Format:
    Digital Download (PDF)
    📖 Manual Coverage
    Systems Covered
    Engine Mechanical:
    Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, valve train, timing systems (belt/chain), lubrication, cooling.
    Engine Management:
    Fuel injection (MPI/GDI), ignition system, emissions control (EGR, EVAP), sensors (O2, MAP, TPS, CKP, CMP), actuators, ECU diagnosis, troubleshooting.
    Transmission Manual:
    Clutch, gearbox assembly, gears, shafts, synchros, shift linkage, final drive, fluid specifications, repair procedures.
    Transmission Automatic:
    Torque converter, valve body, planetary gear sets, clutches, bands, hydraulic control system, electronic control, fluid specifications, repair procedures.
    Drivetrain And Axles:
    Front-wheel drive (FWD), all-wheel drive (AWD) systems, CV joints, drive shafts, differentials, hub bearings, repair and replacement.
    Suspension:
    Front suspension (MacPherson struts, control arms), rear suspension (multi-link or torsion beam), springs, shock absorbers, bushings, alignment specifications, diagnosis.
    Steering:
    Power steering system (hydraulic), steering rack, tie rods, power steering pump, fluid types, diagnosis and repair.
    Brakes:
    Front disc brakes, rear disc or drum brakes, ABS (Anti-lock Braking System) components and diagnosis, brake fluid specifications, bleeding procedures, caliper and rotor replacement.
    Electrical System:
    Battery, charging system (alternator), starting system (starter), lighting, fuses, relays, wiring diagrams, diagnostic connectors (OBD-I/OBD-II depending on specific models/years).
    HVAC:
    Heating, ventilation, and air conditioning system, refrigerant types, compressor, condenser, evaporator, blower motor, controls, diagnosis.
    Body And Interior:
    Body panels, doors, hood, trunk, bumpers, glass, interior trim, seats, safety belts, airbag systems (SRS), diagnosis and repair.
    Diagnostics And Troubleshooting:
    Fault codes (DTCs), diagnostic procedures for all major systems, testing of sensors and actuators, common problems and solutions.
    Procedures Included
    Scheduled Maintenance:
    Oil changes, filter replacements, spark plug intervals, coolant flushes, brake fluid changes, timing belt replacement (if applicable), inspections.
    Engine Overhaul:
    Complete engine disassembly, inspection, repair, and reassembly procedures.
    Transmission Repair:
    Detailed instructions for repairing both manual and automatic transmissions.
    Brake System Repair:
    Pad and rotor replacement, caliper overhaul, bleeding, ABS component testing.
    Suspension Component Replacement:
    Shock absorber, strut, control arm, ball joint, and bushing replacement.
    Electrical Component Replacement:
    Alternator, starter, ignition coils, sensors, and other electrical parts.
    Body Panel Repair And Replacement:
    Procedures for removing, installing, and repairing body panels, doors, and trim.
    HVAC System Repair:
    Diagnosis and repair of A/C and heating system components.
    Wiring Diagram Interpretation:
    Guidance on reading and understanding complex electrical schematics.
    Technical Depth
    Depth Of Information:
    Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete rebuilds.
    Diagnostic Capability:
    Detailed diagnostic flowcharts, trouble code explanations, and component testing procedures.
    Torque Specifications:
    Precise torque values for all critical fasteners across all systems.
    Clearances And Tolerances:
    Specific measurement data for engine components, bearings, and other wear parts.
    📊 Manual Specifications
    File Format
    File Type:
    PDF
    Searchability:
    Searchable text content for quick information retrieval.
    Print Quality
    Illustration Quality:
    High-resolution, clear, step-by-step illustrations and diagrams.
    Binding Type
    Binding Type:
    N/A (Digital Download)
    Paper Type
    Paper Type:
    N/A (Digital Download)
    ⚙️ Engine Specifications
    Primary Engine
    Common Engine Variants:
    1.5L (4G15), 1.6L (4G92), 1.8L (4G93), 2.0L (4G63/4G63T - Turbocharged in Evolution/GSR models).
    Engine Technology:
    SOHC and DOHC, Multi-Point Fuel Injection (MPI), some variants with Electronic Fuel Injection (EFI), Turbocharging (4G63T).
    Performance
    Horsepower Range:
    Approx. 90 hp (1.5L) to 250+ hp (2.0L Turbocharged).
    Torque Range:
    Approx. 130 Nm (1.5L) to 350+ Nm (2.0L Turbocharged).
    Fuel System
    Fuel Delivery:
    Electronic Fuel Injection (EFI) / Multi-Point Injection (MPI).
    Fuel Type:
    Unleaded Gasoline
    🔧 Transmission
    Standard
    Standard Transmission Type:
    5-speed Manual
    Optional
    Optional Transmission Type:
    4-speed Automatic
    Features
    AWD Availability:
    Available on certain Lancer Super models (e.g., GSR, Evolution variants) often with viscous coupling or active center differentials.
    📐 Dimensions
    Exterior
    Typical Length:
    Approx. 4340-4420 mm (170.9-174.0 in)
    Typical Width:
    Approx. 1690-1705 mm (66.5-67.1 in)
    Typical Height:
    Approx. 1390-1430 mm (54.7-56.3 in)
    Weights
    Curb Weight Range:
    Approx. 1100-1300 kg (2425-2866 lbs)
    Wheelbase:
    Approx. 2500 mm (98.4 in)
    🛡️ Safety Features
    Ratings
    NHTSA Ratings:
    Varies by specific model year and market; generally moderate for the era. Refer to specific market regulations.
    Active Features
    Active Safety Features:
    Anti-lock Braking System (ABS) often optional or standard on higher trims; Traction Control System (TCS) less common.
    Passive Features
    Passive Safety Features:
    Front airbags (driver and passenger), three-point seatbelts with pretensioners, side-impact door beams.
    💡 Technology Features
    Infotainment
    Infotainment Systems:
    Basic AM/FM/Cassette/CD players, speaker systems. Limited integration with external devices by modern standards.
    Driver Assistance
    Driver Assistance Features:
    Primarily ABS on higher trims. Advanced driver-assistance systems (ADAS) were not common for this era.
    Connectivity
    Connectivity Options:
    Minimal. Features like power windows, locks, and mirrors were common on higher trims. Cruise control was also available.
    🔧 Maintenance
    Service Intervals
    Engine Oil Change Interval:
    Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions.
    Timing Belt Replacement:
    Typically every 60,000-90,000 miles (96,000-144,000 km) for belt-driven engines. Crucial due to interference engine design.
    Spark Plug Replacement:
    Every 30,000-60,000 miles (48,000-96,000 km) depending on spark plug type (standard vs. platinum/iridium).
    Fluid Specifications
    Engine Oil Specification:
    API SG or higher, SAE 10W-30 or 5W-30 (check owner's manual for specific climate recommendations).
    Coolant Specification:
    Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent Ethylene Glycol-based coolant with OAT (Organic Acid Technology) inhibitors. (e.g., Pentofrost A3).
    Automatic Transmission Fluid:
    Mitsubishi DiaQueen SP-III or equivalent ATF (Dexron III/Mercon is NOT a direct substitute but some manuals might list it as an older alternative).
    Brake Fluid Specification:
    DOT 3 or DOT 4.
    Known Issues
    Common Engine Issues:
    Oil leaks (valve cover gasket, oil pan gasket), timing belt failure (if not replaced on schedule), minor oil consumption in high-mileage engines.
    Common Transmission Issues:
    Manual: Clutch wear, worn synchros. Automatic: Torque converter shudder, worn clutch packs.
    Common Suspension Issues:
    Worn ball joints and tie rod ends, degraded bushings, strut/shock absorber leaks.
    Common Electrical Issues:
    Alternator failure, corroded grounds, power window motor issues.
    📚 Vehicle History
    Brand Heritage
    Mitsubishi Motors Heritage:
    Mitsubishi Motors has a long history in automotive manufacturing, known for engineering prowess, particularly in performance and rally vehicles (e.g., Lancer Evolution).
    Model Evolution
    Lancer Evolution Lineage:
    This generation (CJ/CK/CM chassis) laid crucial groundwork for the highly successful Lancer Evolution series, sharing many mechanical components and design philosophies.
    Production
    Production Period For Generation:
    1992-2000 (JDM), later variants and exports extended into early 2000s. This manual covers the later years of this generation.
    Key Manufacturing Locations:
    Japan, with assembly also occurring in other countries depending on market.
    🏆 Awards & Recognition
    Recognitions
    Rally Heritage:
    The Lancer platform, especially the Evolution variants, is highly decorated in World Rally Championship (WRC), contributing to the model's performance image.
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