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Mitsubushi MIGHTY MAX 50 RAIDER Service Repair Manual 1987-1993

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🏷️ Basic Information Identification Make: Mitsubishi Model: Mighty Max / Raider Model Years Covered: 1987-1993 Chassis Code: L030P (2WD), L032P/L033P (4WD) 👋 Introduction Market Position Target Audience: Vehicle owners, independent repair shops, automotive technicians Competitive Analysis Value Proposition: Provides professional-grade repair information comparable to OEM manuals at a fraction of the cost Key Features Benefits: Enables accurate diagnosis, efficient repair, and proper maintenance, reducing downtime and repair costs Information Source: Derived from OEM service data, ensuring accuracy and completeness 📋 Manual Details Coverage Areas Overall Coverage: Comprehensive A-Z repair and maintenance Model Coverage: All Mighty Max and Raider models and trims Page Count Estimated Page Count: 1000+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Overhaul: Detailed procedures for engine disassembly, inspection, repair, and reassembly Transmission Service: Manual and automatic transmission service, repair, and overhaul Cooling System: Radiator, thermostat, water pump, hoses, and fan diagnostics and repair Fuel And Exhaust: Fuel pump, injectors, carburetor (if applicable), exhaust manifold, catalytic converter, and muffler service Ignition System: Spark plugs, ignition coils, distributor, ignition timing, and electronic control unit (ECU) troubleshooting Electrical System: Battery, alternator, starter motor, lighting, and accessory circuits Brakes: Hydraulic system, disc and drum brake components, parking brake, and anti-lock braking system (ABS) if equipped Suspension: Front and rear suspension components, shock absorbers, springs, and bushings Steering: Power steering system, steering gear, tie rods, and alignment specifications Frame And Bodywork: Chassis, body panels, doors, windows, and interior trim repair Wiring Diagrams: Complete electrical wiring schematics for all systems Fault Finding: Diagnostic procedures and troubleshooting guides for common and complex issues Procedures Included Scheduled Maintenance: Detailed maintenance schedules and procedures Engine Repair: Engine rebuilds, component replacement (pistons, rings, bearings, valves, etc.) Transmission Repair: Clutch replacement, transmission rebuild, gear synchronization Brake Service: Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake line replacement Suspension And Steering Repair: Ball joint replacement, tie rod end replacement, shock absorber replacement, alignment procedures Electrical Troubleshooting: Diagnosing and repairing wiring faults, component failures Body Repair: Panel alignment, dent repair, rust mitigation, glass replacement Technical Depth Depth: Professional-level, detailed instructions suitable for experienced technicians and dedicated DIYers Diagnostics: Extensive diagnostic trees and troubleshooting flowcharts Specifications: Torque specifications, clearances, fluid capacities, and electrical resistance values Illustrations: High-quality pictures and diagrams illustrating repair procedures 📊 Manual Specifications File Format Compatibility: Compatible with all operating systems (Windows 95-10, macOS) Print Quality Readability: Easy to read PDF format, printable pages Binding Type Delivery Method: Instant Download Paper Type Digital Format: High-resolution digital PDF ⚙️ Engine Specifications Primary Engine Engine Code Gasoline: 4G63 (2.0L SOHC), 6G72 (3.0L SOHC V6) Engine Code Diesel: 4D56 (2.5L SOHC Diesel) Performance 2.0L Horsepower: Approx. 98-105 hp 2.0L Torque: Approx. 120-125 lb-ft 3.0L V6 Horsepower: Approx. 143-150 hp 3.0L V6 Torque: Approx. 165-170 lb-ft 2.5L Diesel Horsepower: Approx. 85-90 hp 2.5L Diesel Torque: Approx. 130-140 lb-ft Fuel System Gasoline Injection: Electronic Fuel Injection (EFI) Diesel Injection: Indirect Injection (IDI) via rotary distributor type injection pump Engine Features Valvetrain 2.0L: SOHC 8-valve Valvetrain 3.0L: SOHC 12-valve Valvetrain Diesel: SOHC 8-valve 🔧 Transmission Standard 2Wd Manual: 5-speed manual 4Wd Manual: 5-speed manual with transfer case Optional Automatic: 4-speed automatic (models V4A51, W4A51) Features 4Wd System: Part-time 4WD system with electronic or manual front hub engagement 📐 Dimensions Exterior Wheelbase Short Bed: 109.4 inches (2779 mm) Wheelbase Long Bed: 116.5 inches (2960 mm) Length Approx: 177-195 inches (4496-4953 mm) depending on bed and cab configuration Width Approx: 66.5 inches (1689 mm) Weights Curb Weight Approx: 3000-3600 lbs (1361-1633 kg) depending on configuration Payload Capacity Approx: 1200-1700 lbs (544-771 kg) depending on configuration Towing Capacity Approx: Up to 3500 lbs (1588 kg) with proper equipment 🛡️ Safety Features Ratings Crash Test Data: Limited official NHTSA/IIHS ratings available for this era; safety features typical for its class Active Features Brakes: Front disc, rear drum brakes; optional ABS on some models Passive Features Seatbelts: Lap and shoulder belts (front), lap belts (rear bench) Driver Airbag: Optional or standard on later models (check specific vehicle) 💡 Technology Features Infotainment Audio System: Factory AM/FM radio, optional cassette player; aftermarket upgrades common Driver Assistance ABS: Available on select models, particularly later years Connectivity Oem Connectivity: Limited; basic vehicle electrical systems, no modern connectivity features 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions Air Filter Replacement: Every 15,000-30,000 miles (24,000-48,000 km) Spark Plug Replacement: Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type Fluid Specifications Engine Oil Recommendation: API SG/SH, SAE 10W-30 or 5W-30 (check manual for specific climate/engine) Coolant Type: Ethylene glycol-based antifreeze (e.g., Havoline, Prestone) mixed 50/50 with distilled water Transmission Fluid Manual: GL-4 Gear Oil, SAE 75W-90 or 80W-90 Transmission Fluid Automatic: Dexron II or equivalent (check manual for specific designation) Brake Fluid Type: DOT 3...
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Mitsubushi MIGHTY MAX 50 RAIDER Service Repair Manual 1987-1993
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mighty Max / Raider
Model Years Covered:
1987-1993
Chassis Code:
L030P (2WD), L032P/L033P (4WD)
👋 Introduction
Market Position
Target Audience:
Vehicle owners, independent repair shops, automotive technicians
Competitive Analysis
Value Proposition:
Provides professional-grade repair information comparable to OEM manuals at a fraction of the cost
Key Features
Benefits:
Enables accurate diagnosis, efficient repair, and proper maintenance, reducing downtime and repair costs
Information Source:
Derived from OEM service data, ensuring accuracy and completeness
📋 Manual Details
Coverage Areas
Overall Coverage:
Comprehensive A-Z repair and maintenance
Model Coverage:
All Mighty Max and Raider models and trims
Page Count
Estimated Page Count:
1000+
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Overhaul:
Detailed procedures for engine disassembly, inspection, repair, and reassembly
Transmission Service:
Manual and automatic transmission service, repair, and overhaul
Cooling System:
Radiator, thermostat, water pump, hoses, and fan diagnostics and repair
Fuel And Exhaust:
Fuel pump, injectors, carburetor (if applicable), exhaust manifold, catalytic converter, and muffler service
Ignition System:
Spark plugs, ignition coils, distributor, ignition timing, and electronic control unit (ECU) troubleshooting
Electrical System:
Battery, alternator, starter motor, lighting, and accessory circuits
Brakes:
Hydraulic system, disc and drum brake components, parking brake, and anti-lock braking system (ABS) if equipped
Suspension:
Front and rear suspension components, shock absorbers, springs, and bushings
Steering:
Power steering system, steering gear, tie rods, and alignment specifications
Frame And Bodywork:
Chassis, body panels, doors, windows, and interior trim repair
Wiring Diagrams:
Complete electrical wiring schematics for all systems
Fault Finding:
Diagnostic procedures and troubleshooting guides for common and complex issues
Procedures Included
Scheduled Maintenance:
Detailed maintenance schedules and procedures
Engine Repair:
Engine rebuilds, component replacement (pistons, rings, bearings, valves, etc.)
Transmission Repair:
Clutch replacement, transmission rebuild, gear synchronization
Brake Service:
Brake pad/shoe replacement, caliper/wheel cylinder overhaul, brake line replacement
Suspension And Steering Repair:
Ball joint replacement, tie rod end replacement, shock absorber replacement, alignment procedures
Electrical Troubleshooting:
Diagnosing and repairing wiring faults, component failures
Body Repair:
Panel alignment, dent repair, rust mitigation, glass replacement
Technical Depth
Depth:
Professional-level, detailed instructions suitable for experienced technicians and dedicated DIYers
Diagnostics:
Extensive diagnostic trees and troubleshooting flowcharts
Specifications:
Torque specifications, clearances, fluid capacities, and electrical resistance values
Illustrations:
High-quality pictures and diagrams illustrating repair procedures
📊 Manual Specifications
File Format
Compatibility:
Compatible with all operating systems (Windows 95-10, macOS)
Print Quality
Readability:
Easy to read PDF format, printable pages
Binding Type
Delivery Method:
Instant Download
Paper Type
Digital Format:
High-resolution digital PDF
⚙️ Engine Specifications
Primary Engine
Engine Code Gasoline:
4G63 (2.0L SOHC), 6G72 (3.0L SOHC V6)
Engine Code Diesel:
4D56 (2.5L SOHC Diesel)
Performance
2.0L Horsepower:
Approx. 98-105 hp
2.0L Torque:
Approx. 120-125 lb-ft
3.0L V6 Horsepower:
Approx. 143-150 hp
3.0L V6 Torque:
Approx. 165-170 lb-ft
2.5L Diesel Horsepower:
Approx. 85-90 hp
2.5L Diesel Torque:
Approx. 130-140 lb-ft
Fuel System
Gasoline Injection:
Electronic Fuel Injection (EFI)
Diesel Injection:
Indirect Injection (IDI) via rotary distributor type injection pump
Engine Features
Valvetrain 2.0L:
SOHC 8-valve
Valvetrain 3.0L:
SOHC 12-valve
Valvetrain Diesel:
SOHC 8-valve
🔧 Transmission
Standard
2Wd Manual:
5-speed manual
4Wd Manual:
5-speed manual with transfer case
Optional
Automatic:
4-speed automatic (models V4A51, W4A51)
Features
4Wd System:
Part-time 4WD system with electronic or manual front hub engagement
📐 Dimensions
Exterior
Wheelbase Short Bed:
109.4 inches (2779 mm)
Wheelbase Long Bed:
116.5 inches (2960 mm)
Length Approx:
177-195 inches (4496-4953 mm) depending on bed and cab configuration
Width Approx:
66.5 inches (1689 mm)
Weights
Curb Weight Approx:
3000-3600 lbs (1361-1633 kg) depending on configuration
Payload Capacity Approx:
1200-1700 lbs (544-771 kg) depending on configuration
Towing Capacity Approx:
Up to 3500 lbs (1588 kg) with proper equipment
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official NHTSA/IIHS ratings available for this era; safety features typical for its class
Active Features
Brakes:
Front disc, rear drum brakes; optional ABS on some models
Passive Features
Seatbelts:
Lap and shoulder belts (front), lap belts (rear bench)
Driver Airbag:
Optional or standard on later models (check specific vehicle)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio, optional cassette player; aftermarket upgrades common
Driver Assistance
ABS:
Available on select models, particularly later years
Connectivity
Oem Connectivity:
Limited; basic vehicle electrical systems, no modern connectivity features
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km)
Spark Plug Replacement:
Every 30,000-60,000 miles (48,000-96,000 km) depending on plug type
Fluid Specifications
Engine Oil Recommendation:
API SG/SH, SAE 10W-30 or 5W-30 (check manual for specific climate/engine)
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Havoline, Prestone) mixed 50/50 with distilled water
Transmission Fluid Manual:
GL-4 Gear Oil, SAE 75W-90 or 80W-90
Transmission Fluid Automatic:
Dexron II or equivalent (check manual for specific designation)
Brake Fluid Type:
DOT 3
Known Issues
Rust Prone Areas:
Wheel wells, rocker panels, cab corners, frame rails (especially in rust-belt regions)
Diesel Glow Plugs:
Glow plug system can become less effective with age, requiring replacement
Clutch Wear:
Clutch wear is a common maintenance item due to typical truck usage
Timing Belt Engine:
4G63 and 6G72 engines use timing belts; replacement at recommended intervals (e.g., 60,000-90,000 miles) is critical to prevent catastrophic engine damage.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck Lineage:
Part of Mitsubishi's long-standing tradition of producing robust and reliable light commercial and personal vehicles
Model Evolution
Generation Third:
This manual covers the third generation of the Mitsubishi compact pickup truck, known as the Mighty Max in North America and often as the Triton or Strada in other markets. Replaced the previous L200 platform.
Production
Manufacturing Location:
Japan
Sales Strategy:
Positioned as a capable and affordable compact pickup truck, competing with domestic and Japanese rivals.
🏆 Awards & Recognition
Recognitions
Model Reputation:
Generally regarded as a reliable and durable compact pickup, known for its value and capability, especially in 4WD variants.
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