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Mitsubishi Mirage 1991-1995 Service Repair Workshop Manual

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This manual covers the Mirage, specifically the Third Generation (CJ) models produced between 1991 and 1995, identified by chassis codes CJ1A, CJ2A, CJ4A, and CJ5A. Positioned as an economical and reliable compact car, the Mirage offered various body styles including 3-door and 5-door hatchbacks, and 4-door sedans. Typically equipped with 1.5L or 1.6L inline-4 gasoline engines, and available with either a 5-speed manual or an automatic transaxle, these front-wheel-drive vehicles were known for their affordability and practicality, competing with models like the Honda Civic and Toyota Corolla. This comprehensive Service Repair Workshop Manual provides detailed information for maintaining and repairing your Mirage. It covers a wide array of systems, including engine mechanical and electrical components, fuel, clutch, transmission, suspension, steering, brakes, and bodywork. You will find step-by-step procedures for maintenance tasks, troubleshooting guides, diagnostic routines, and technical specifications, all supported by extensive diagrams and illustrations. This resource is designed to assist professional mechanics, DIY enthusiasts, and vehicle owners in keeping their Mirage in optimal condition. 🏷️ Basic Information Identification Make: Mitsubishi Model: Mirage Generation: Third Generation (CJ) Production Years Covered: 1991, 1992, 1993, 1994, 1995 Codes Chassis Codes: CJ1A, CJ2A, CJ4A, CJ5A 👋 Introduction Market Position Historical Context: The Mitsubishi Mirage was positioned as an economical and reliable compact car during its production run. Competitive Analysis Competitors: Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier Key Features Manual Value Proposition: Provides dealer-level repair and maintenance information, enabling cost savings and empowering owners. Manual Content Advantage: Vehicle-specific, not generic; includes step-by-step instructions, diagrams, and schematics. 📋 Manual Details Coverage Areas Covered Regions: Global (General procedures applicable to all markets) Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'full' and 'complete') Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete Engine Overhaul, Timing Belt/Chain, Pistons, Rings, Crankshaft, Cylinder Heads, Valves Engine Electrical: Ignition System, Starting and Charging System, ECU, Sensors, Ignition Coils Emission Control: Catalytic Converter, EGR System, EVAP System, Oxygen Sensors Fuel System: Fuel Pump, Injectors, Fuel Filter, Fuel Lines, Throttle Body, Fuel Tank Clutch System: Clutch Disc, Pressure Plate, Release Bearing, Clutch Master and Slave Cylinders Manual Transaxle: Gearbox Overhaul, Shifter Mechanism, Bearings, Seals Automatic Transaxle: Transmission Overhaul, Torque Converter, Valve Body, Solenoids, Fluid Service Driveshaft Axle: CV Joints, Axle Shafts, Drive Axle Seals Suspension: Front and Rear Suspension Components, Struts, Shocks, Bushings, Control Arms, Ball Joints Steering: Steering Rack, Power Steering Pump, Steering Column, Tie Rod Ends Restraint System: Seat Belts, Airbag System (SRS) Information and Precautions Brake System: Brake Pads, Rotors, Calipers, Master Cylinder, Brake Lines, ABS (if equipped) Body Interior Exterior: Body Panels, Doors, Bumpers, Trim, Glass, Seats, Dashboard Body Electrical: Lighting, Wipers, Horn, Power Windows, Central Locking, Audio System Wiring HVAC: Heating, Ventilation, Air Conditioning System Components, Refrigerant, Compressor Procedures Included Maintenance: Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Replacements, Tune-ups Troubleshooting: Diagnostic Procedures, Symptom-based Troubleshooting Guides, Fault Code Interpretation (if applicable) Repair: Component Removal, Installation, Reassembly, Adjustment Procedures Diagnostics: Step-by-step diagnostic routines for all major systems Technical Depth Depth: Comprehensive (Covers everything from basic maintenance to full engine and transmission rebuilds) Illustrations Diagrams: Extensive (Includes diagrams, illustrations, and wiring schematics) Target Audience: Professional Mechanics, DIY Enthusiasts, Vehicle Owners 📊 Manual Specifications File Format File Type: PDF Compatibility: All Versions of Windows and Mac Print Quality Printability: Yes (Individual pages printable) Text Searchability: Implied (Typical for PDF manuals) Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Quality: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Options: Likely 1.5L (4G15) and 1.6L (4G92) inline-4 gasoline engines, with potential for performance variants like the 1.8L (4G93) in higher trims or specific markets. Performance Typical Horsepower: Approximately 70-100 hp depending on engine and market Typical Torque: Approximately 85-100 lb-ft depending on engine and market Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Ignition Type: Distributorless Ignition System (DIS) or Distributor-based ignition 🔧 Transmission Standard Standard Transmission: 5-speed Manual Transaxle Optional Optional Transmission: 3-speed or 4-speed Automatic Transaxle Features Drive Layout: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Body Styles: 3-door Hatchback, 4-door Sedan, 5-door Hatchback (wagon variants also existed) Weights Curb Weight: Approx. 2100 - 2500 lbs (950 - 1135 kg) depending on body style and configuration 🛡️ Safety Features Ratings Safety Features General: Standard seat belts, optional driver/passenger airbags on later models Active Features Active Safety: ABS (Anti-lock Braking System) available on some trims Passive Features Passive Safety: Crumple zones, reinforced safety cage construction 💡 Technology Features Infotainment Infotainment System: Basic factory-installed radio/cassette player. Aftermarket head units were common upgrades. Driver Assistance Driver Assistance Features: Limited; ABS was an option. No advanced electronic driver aids were standard. Connectivity Connectivity Features: None in the modern sense; no Bluetooth, USB, or smartphone integration from...
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Mitsubishi Mirage 1991-1995 Service Repair Workshop ManualMitsubishi Mirage 1991-1995 Service Repair Workshop ManualMitsubishi Mirage 1991-1995 Service Repair Workshop Manual
This manual covers the Mirage, specifically the Third Generation (CJ) models produced between 1991 and 1995, identified by chassis codes CJ1A, CJ2A, CJ4A, and CJ5A. Positioned as an economical and reliable compact car, the Mirage offered various body styles including 3-door and 5-door hatchbacks, and 4-door sedans. Typically equipped with 1.5L or 1.6L inline-4 gasoline engines, and available with either a 5-speed manual or an automatic transaxle, these front-wheel-drive vehicles were known for their affordability and practicality, competing with models like the Honda Civic and Toyota Corolla. This comprehensive Service Repair Workshop Manual provides detailed information for maintaining and repairing your Mirage. It covers a wide array of systems, including engine mechanical and electrical components, fuel, clutch, transmission, suspension, steering, brakes, and bodywork. You will find step-by-step procedures for maintenance tasks, troubleshooting guides, diagnostic routines, and technical specifications, all supported by extensive diagrams and illustrations. This resource is designed to assist professional mechanics, DIY enthusiasts, and vehicle owners in keeping their Mirage in optimal condition.
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Mirage
Generation:
Third Generation (CJ)
Production Years Covered:
1991, 1992, 1993, 1994, 1995
Codes
Chassis Codes:
CJ1A, CJ2A, CJ4A, CJ5A
👋 Introduction
Market Position
Historical Context:
The Mitsubishi Mirage was positioned as an economical and reliable compact car during its production run.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Nissan Sentra, Ford Escort, Chevrolet Cavalier
Key Features
Manual Value Proposition:
Provides dealer-level repair and maintenance information, enabling cost savings and empowering owners.
Manual Content Advantage:
Vehicle-specific, not generic; includes step-by-step instructions, diagrams, and schematics.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (General procedures applicable to all markets)
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but described as 'full' and 'complete')
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete Engine Overhaul, Timing Belt/Chain, Pistons, Rings, Crankshaft, Cylinder Heads, Valves
Engine Electrical:
Ignition System, Starting and Charging System, ECU, Sensors, Ignition Coils
Emission Control:
Catalytic Converter, EGR System, EVAP System, Oxygen Sensors
Fuel System:
Fuel Pump, Injectors, Fuel Filter, Fuel Lines, Throttle Body, Fuel Tank
Clutch System:
Clutch Disc, Pressure Plate, Release Bearing, Clutch Master and Slave Cylinders
Manual Transaxle:
Gearbox Overhaul, Shifter Mechanism, Bearings, Seals
Automatic Transaxle:
Transmission Overhaul, Torque Converter, Valve Body, Solenoids, Fluid Service
Driveshaft Axle:
CV Joints, Axle Shafts, Drive Axle Seals
Suspension:
Front and Rear Suspension Components, Struts, Shocks, Bushings, Control Arms, Ball Joints
Steering:
Steering Rack, Power Steering Pump, Steering Column, Tie Rod Ends
Restraint System:
Seat Belts, Airbag System (SRS) Information and Precautions
Brake System:
Brake Pads, Rotors, Calipers, Master Cylinder, Brake Lines, ABS (if equipped)
Body Interior Exterior:
Body Panels, Doors, Bumpers, Trim, Glass, Seats, Dashboard
Body Electrical:
Lighting, Wipers, Horn, Power Windows, Central Locking, Audio System Wiring
HVAC:
Heating, Ventilation, Air Conditioning System Components, Refrigerant, Compressor
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Spark Plug Service, Fluid Checks and Replacements, Tune-ups
Troubleshooting:
Diagnostic Procedures, Symptom-based Troubleshooting Guides, Fault Code Interpretation (if applicable)
Repair:
Component Removal, Installation, Reassembly, Adjustment Procedures
Diagnostics:
Step-by-step diagnostic routines for all major systems
Technical Depth
Depth:
Comprehensive (Covers everything from basic maintenance to full engine and transmission rebuilds)
Illustrations Diagrams:
Extensive (Includes diagrams, illustrations, and wiring schematics)
Target Audience:
Professional Mechanics, DIY Enthusiasts, Vehicle Owners
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
All Versions of Windows and Mac
Print Quality
Printability:
Yes (Individual pages printable)
Text Searchability:
Implied (Typical for PDF manuals)
Binding Type
Binding:
N/A (Digital PDF format)
Paper Type
Paper Quality:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely 1.5L (4G15) and 1.6L (4G92) inline-4 gasoline engines, with potential for performance variants like the 1.8L (4G93) in higher trims or specific markets.
Performance
Typical Horsepower:
Approximately 70-100 hp depending on engine and market
Typical Torque:
Approximately 85-100 lb-ft depending on engine and market
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Ignition Type:
Distributorless Ignition System (DIS) or Distributor-based ignition
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transaxle
Optional
Optional Transmission:
3-speed or 4-speed Automatic Transaxle
Features
Drive Layout:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Body Styles:
3-door Hatchback, 4-door Sedan, 5-door Hatchback (wagon variants also existed)
Weights
Curb Weight:
Approx. 2100 - 2500 lbs (950 - 1135 kg) depending on body style and configuration
🛡️ Safety Features
Ratings
Safety Features General:
Standard seat belts, optional driver/passenger airbags on later models
Active Features
Active Safety:
ABS (Anti-lock Braking System) available on some trims
Passive Features
Passive Safety:
Crumple zones, reinforced safety cage construction
💡 Technology Features
Infotainment
Infotainment System:
Basic factory-installed radio/cassette player. Aftermarket head units were common upgrades.
Driver Assistance
Driver Assistance Features:
Limited; ABS was an option. No advanced electronic driver aids were standard.
Connectivity
Connectivity Features:
None in the modern sense; no Bluetooth, USB, or smartphone integration from the factory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months, consult manual for specific engine oil type and viscosity.
Timing Belt Replacement:
Crucial! Typically every 60,000-90,000 miles (96,000-144,000 km) or 5-7 years for interference engines. Failure causes severe engine damage.
Fluid Specifications
Engine Oil Specification:
Consult manual for specific viscosity grade (e.g., 5W-30, 10W-30) and API service classification (e.g., SG, SH).
Coolant Specification:
Ethylene glycol-based coolant (e.g., Mitsubishi DiaQueen Super Long Life Coolant or equivalent).
Transmission Fluid Manual:
Gear oil, consult manual for API GL-4 specifications and viscosity grade.
Transmission Fluid Automatic:
Dexron II or equivalent ATF (Automatic Transmission Fluid).
Known Issues
Common Wear Items:
Suspension bushings, exhaust systems, clutch wear, fuel injectors can become clogged.
Potential Engine Problems:
Timing belt failure (if not replaced on schedule), oil leaks from seals, carbon buildup on valves.
Potential Electrical Problems:
Faded warning lights on instrument cluster, corrosion in connectors.
📚 Vehicle History
Brand Heritage
Mitsubishi Automotive History:
Mitsubishi Motors Corporation is a Japanese multinational automotive manufacturer, part of the Mitsubishi Group.
Model Evolution
Mirage Lineage:
The Mirage nameplate has been used by Mitsubishi for various subcompact and compact cars since the 1970s. This generation represents a significant redesign for the model.
Production
Manufacturing Locations:
Primarily Japan
🏆 Awards & Recognition
Recognitions
General Reputation:
Known for affordability and reliability, though often considered a budget-friendly option rather than a performance or luxury vehicle.
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