Mitsubishi Montero Workshop Service Repair Manual 1992
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🏷️ Basic Information Identification Make: Mitsubishi Model: Montero Year: 1992 Chassis Code: Second Generation (V31, V32, V33, V34, V43, V44, V45, V46) 👋 Introduction Market Position Segment: Full-size SUV / Off-road vehicle Competitive Analysis Competitors: Toyota 4Runner, Jeep Cherokee (XJ), Ford Bronco, Nissan Pathfinder Key Features Attributes: Robust off-road capability, available powerful engines, comfortable interior for its class, optional advanced 4WD systems (Super Select 4WD-i) 📋 Manual Details Coverage Areas Language: English Styles Covered: All styles Page Count Total Pages: More than 1,000 pages Manual Type Type: Workshop Service Repair Manual Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine Mechanical, Engine Coolant, Engine Control System, Engine Mechanical, Fuel System, Fuel Pump, Fuel Injector, Cooling System, Cooling Fan System, Lubrication System Drivetrain: Transmission, Automatic Transaxle Assy, Manual Transaxle Assy, Drive Shaft, Drive Belt, Differential Case Assy, Front Drive Shaft, Rear Axle Hub, Front Axle Hub Chassis Suspension Steering: Front Suspension System, Rear Suspension System, Steering System, Steering Sensor, Steering Column, Front Suspension, Rear Suspension, Front Suspension Arm, Front Stabilizer Bar, Rear Wheel Alignment Brakes: Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Front Brake, Rear Brake Electrical: Wiring Diagrams, Wire Harness Repair, Ignition System, Charging System, Starting System, Combination Meter, Instrument Panel, Lighting System, Audio & Visual System, Air Conditioning System, Power Window Control System, Power Door Lock Control System, Power Mirror Control System Body Interior Exterior: Body Repair, Roof Headlining, Roof Drip Side Finish Moulding, Front Door, Rear Door, Back Door, Windshield Glass, Sun Roof System, Sun Roof, Exterior Trim, Interior Trim Safety Restraint: Supplemental Restraint System, Air Bag Sensor Front, Air Bag Sensor Rear, Front Seat Airbag Assy, Passenger Air Bag Assy, Curtain Shield Air Bag Assy, Seat Belt, Seat Belt Warning System, Seat Position Air Bag Sensor Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, lubrication Repair: Complete disassembly and reassembly of all major components and systems Troubleshooting: Diagnostic procedures, common problems, and solutions for all systems Diagnostics: Detailed diagnostic flowcharts and procedures, including electrical system diagnostics Technical Data: Specifications, torque values, clearances, wiring diagrams Technical Depth Depth: Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Quality: High-quality PDF, printable pages Print Quality Pages: All pages are printable Binding Type Binding: Digital (PDF download) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Codes: 6G72 (3.0L V6 SOHC/DOHC), 4D56 (2.5L Turbo Diesel) Performance Horsepower Range: Approx. 143 hp (3.0L V6 SOHC) to 180 hp (3.0L V6 DOHC - varied by market) Torque Range: Approx. 174 lb-ft (3.0L V6 SOHC) to 200 lb-ft (3.0L V6 DOHC - varied by market) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (for V6), Diesel (for 4D56) 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission Features 4Wd System: Available Super Select 4WD-i system with various modes including 2H, 4H, 4HLC, 4LLC 📐 Dimensions Exterior Wheelbase: Approx. 109.4 inches (2780 mm) Length: Approx. 188.6 inches (4790 mm) Width: Approx. 69.5 inches (1765 mm) Height: Approx. 65.6 inches (1665 mm) (Varies by trim) Weights Curb Weight: Approx. 4,000 - 4,500 lbs (1814 - 2041 kg) (Varies by configuration) Towing Capacity: Varies by market and configuration, typically around 5,000 - 7,000 lbs 🛡️ Safety Features Ratings Crash Test Results: Specific ratings for 1992 models are not as readily available as modern vehicles, but generally considered robust for its era. Active Features ABS: Optional Anti-lock Braking System (ABS) Passive Features Airbags: Driver-side airbag standard on some trims/markets, passenger airbag optional or unavailable on some. Seatbelts: Front and rear seat belts. Pre-tensioners may be present on some. 💡 Technology Features Infotainment Audio System: Factory AM/FM/Cassette player, optional CD player available on higher trims. Speaker configurations vary. Climate Control: Manual air conditioning and heating, optional automatic climate control on some high-end trims. Driver Assistance Cruise Control: Available 🔧 Maintenance Service Intervals Oil Change: Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions. Timing Belt: Recommended replacement every 60,000-90,000 miles (96,000-145,000 km) for V6 engines. Crucial to verify based on manual. Fluid Specifications Engine Oil: API SG or higher, SAE 10W-30 or 10W-40 (refer to owner's manual for specific viscosity based on temperature). Coolant: Ethylene Glycol based coolant, typically a 50/50 mix with distilled water. Automatic Transmission Fluid: Mitsubishi Genuine ATF SP-II or equivalent. Manual Transmission Fluid: GL-4 gear oil, SAE 75W-90 or 80W-90. Brake Fluid: DOT 3 Known Issues Common Problems: Head gasket leaks (on some V6 engines), starter motor issues, minor electrical gremlins, potential rust on frame and body in certain climates, aging suspension components. 📚 Vehicle History Brand Heritage Mitsubishi SUVs: Mitsubishi has a long history of producing capable off-road vehicles, tracing back to models like the Pajero (Montero's sibling). Model Evolution Second Gen Introduction:...
Second Generation (V31, V32, V33, V34, V43, V44, V45, V46)
👋 Introduction
Market Position
Segment:
Full-size SUV / Off-road vehicle
Competitive Analysis
Competitors:
Toyota 4Runner, Jeep Cherokee (XJ), Ford Bronco, Nissan Pathfinder
Key Features
Attributes:
Robust off-road capability, available powerful engines, comfortable interior for its class, optional advanced 4WD systems (Super Select 4WD-i)
📋 Manual Details
Coverage Areas
Language:
English
Styles Covered:
All styles
Page Count
Total Pages:
More than 1,000 pages
Manual Type
Type:
Workshop Service Repair Manual
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine Mechanical, Engine Coolant, Engine Control System, Engine Mechanical, Fuel System, Fuel Pump, Fuel Injector, Cooling System, Cooling Fan System, Lubrication System
Drivetrain:
Transmission, Automatic Transaxle Assy, Manual Transaxle Assy, Drive Shaft, Drive Belt, Differential Case Assy, Front Drive Shaft, Rear Axle Hub, Front Axle Hub
Chassis Suspension Steering:
Front Suspension System, Rear Suspension System, Steering System, Steering Sensor, Steering Column, Front Suspension, Rear Suspension, Front Suspension Arm, Front Stabilizer Bar, Rear Wheel Alignment
Wiring Diagrams, Wire Harness Repair, Ignition System, Charging System, Starting System, Combination Meter, Instrument Panel, Lighting System, Audio & Visual System, Air Conditioning System, Power Window Control System, Power Door Lock Control System, Power Mirror Control System
Body Interior Exterior:
Body Repair, Roof Headlining, Roof Drip Side Finish Moulding, Front Door, Rear Door, Back Door, Windshield Glass, Sun Roof System, Sun Roof, Exterior Trim, Interior Trim
Safety Restraint:
Supplemental Restraint System, Air Bag Sensor Front, Air Bag Sensor Rear, Front Seat Airbag Assy, Passenger Air Bag Assy, Curtain Shield Air Bag Assy, Seat Belt, Seat Belt Warning System, Seat Position Air Bag Sensor
Approx. 143 hp (3.0L V6 SOHC) to 180 hp (3.0L V6 DOHC - varied by market)
Torque Range:
Approx. 174 lb-ft (3.0L V6 SOHC) to 200 lb-ft (3.0L V6 DOHC - varied by market)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (for V6), Diesel (for 4D56)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
4Wd System:
Available Super Select 4WD-i system with various modes including 2H, 4H, 4HLC, 4LLC
📐 Dimensions
Exterior
Wheelbase:
Approx. 109.4 inches (2780 mm)
Length:
Approx. 188.6 inches (4790 mm)
Width:
Approx. 69.5 inches (1765 mm)
Height:
Approx. 65.6 inches (1665 mm) (Varies by trim)
Weights
Curb Weight:
Approx. 4,000 - 4,500 lbs (1814 - 2041 kg) (Varies by configuration)
Towing Capacity:
Varies by market and configuration, typically around 5,000 - 7,000 lbs
🛡️ Safety Features
Ratings
Crash Test Results:
Specific ratings for 1992 models are not as readily available as modern vehicles, but generally considered robust for its era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver-side airbag standard on some trims/markets, passenger airbag optional or unavailable on some.
Seatbelts:
Front and rear seat belts. Pre-tensioners may be present on some.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player, optional CD player available on higher trims. Speaker configurations vary.
Climate Control:
Manual air conditioning and heating, optional automatic climate control on some high-end trims.
Driver Assistance
Cruise Control:
Available
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000-5,000 miles (4,800-8,000 km) or 3-6 months, depending on driving conditions.
Timing Belt:
Recommended replacement every 60,000-90,000 miles (96,000-145,000 km) for V6 engines. Crucial to verify based on manual.
Fluid Specifications
Engine Oil:
API SG or higher, SAE 10W-30 or 10W-40 (refer to owner's manual for specific viscosity based on temperature).
Coolant:
Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.
Automatic Transmission Fluid:
Mitsubishi Genuine ATF SP-II or equivalent.
Manual Transmission Fluid:
GL-4 gear oil, SAE 75W-90 or 80W-90.
Brake Fluid:
DOT 3
Known Issues
Common Problems:
Head gasket leaks (on some V6 engines), starter motor issues, minor electrical gremlins, potential rust on frame and body in certain climates, aging suspension components.
📚 Vehicle History
Brand Heritage
Mitsubishi SUVs:
Mitsubishi has a long history of producing capable off-road vehicles, tracing back to models like the Pajero (Montero's sibling).
Model Evolution
Second Gen Introduction:
The second generation Montero/Pajero debuted in 1991, offering a significant upgrade in comfort, technology, and refinement over the first generation.
Production
Manufacturing Locations:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Off Road Awards:
The Montero/Pajero platform has consistently been recognized for its off-road prowess in various international publications and competitions.
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