Mitsubishi Outlander Factory Workshop Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Outlander Generation Current Generation Start Year: 2021 Previous Generation Years: 2001-2006 (1st Gen), 2007-2013 (2nd Gen), 2013-2021 (3rd Gen - Facelifted 2015 onwards) Codes Chassis Code Current Generation: A20 Chassis Code Previous Generation: GF (2nd Gen), GG (3rd Gen) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV (C-SUV) Key Competitors: Honda CR-V, Toyota RAV4, Nissan Rogue, Mazda CX-5, Subaru Forester, Hyundai Tucson, Kia Sportage Key Features Powertrain Options: Available with gasoline engines, and in many markets, plug-in hybrid (PHEV) and hybrid electric vehicle (HEV) variants Drivetrain Options: Front-wheel drive (FWD) and All-wheel drive (AWD) (Super All-Wheel Control - S-AWC) Seating Capacity: Typically seats 5 or 7 passengers, depending on configuration and market Safety Features: Often equipped with advanced driver-assistance systems (ADAS) Competitive Analysis Strengths: Value proposition, availability of PHEV powertrain (in specific generations/markets), optional 7-seat configuration, S-AWC system's reputation Weaknesses: Interior material quality in some trims, powertrain refinement compared to some rivals, infotainment responsiveness in older generations 📋 Manual Details Coverage Areas General Information: Included Engine Lubrication: Included Fuel System: Included Engine Cooling System: Included Intake And Exhaust Systems: Included Engine Electrical System: Included Engine Emission Control: Included Clutch System: Included Manual Transmission: Included Automatic Transmission: Included Propeller Shaft: Included Front And Rear Axles: Included Wheels And Tires: Included Power Plant Mounts: Included Suspension System: Included Service Brakes: Included Parking Brakes: Included Steering System: Included Body Exterior: Included Body Interior: Included Page Count Estimated Page Count: Varies by specific generation/powertrain; typically 1500-3000+ pages for comprehensive coverage Manual Type Type: Factory Workshop Manual / Service and Repair Manual Language Language: English Format File Format: PDF Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, lubrication, cooling, fuel delivery, ignition, starting, charging, emission controls, engine management (ECU/ECM) Drivetrain Systems: Clutch, manual transmission, automatic transmission (including CVT or dual-clutch where applicable), transfer case, front/rear differentials, axles, driveshafts, CV joints Chassis Systems: Suspension (front and rear), steering, power steering, brakes (hydraulic, ABS, EBD, BA, parking brake), wheel alignment Body Systems: Body construction, exterior trim, doors, windows, glass, interior trim, seats, HVAC (heating, ventilation, air conditioning), body electrical (lighting, wipers, power accessories) Electrical And Electronics: Wiring diagrams, fuses, relays, ECUs, sensors, diagnostic trouble codes (DTCs), audio systems, navigation, security systems Procedures Included Maintenance Procedures: Routine service checks, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution, circuit testing, component testing Repair Procedures: Step-by-step instructions for component removal, disassembly, repair, assembly, and reinstallation for all major systems Rebuilding Procedures: Detailed instructions for engine rebuilds, transmission overhauls, and other major component overhauls Installation Procedures: Instructions for installing specific parts or accessories as part of a repair or upgrade Technical Depth Depth: Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts Diagrams: Detailed step-by-step diagrams, exploded views, and illustrations Specifications: Precise torque values, clearances, fluid capacities, electrical specifications, and diagnostic parameters 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text with clear vector-based diagrams Print Quality Printability: Printable pages for easy workshop use Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Common Gasoline Engine 2.4L: 2.4L 4-cylinder (e.g., 4B12 engine). Horsepower: ~166-170 hp. Torque: ~160-165 lb-ft. Common Gasoline Engine 3.0L V6: 3.0L V6 (e.g., 6B31 engine). Horsepower: ~235-240 hp. Torque: ~215-220 lb-ft. (Primarily 2nd Gen). Current Generation Gasoline 2.5L: 2.5L 4-cylinder (e.g., 4B12 engine). Horsepower: ~181 hp. Torque: ~175 lb-ft. Hybrid Powertrain: 2.4L Atkinson cycle engine paired with electric motors (e.g., PHEV variant uses 2.4L 4B12 MIVEC). Combined output varies significantly by generation and system design. Performance Fuel Type: Unleaded Gasoline (Regular and Premium depending on engine variant and recommendation) Fuel System Injection Type: Electronic Multi-Point Fuel Injection (MPI) or Direct Injection (GDI) depending on engine and generation Ignition System: Distributorless Electronic Ignition System (EIS) with individual ignition coils 🔧 Transmission Standard Transmission Type Gasoline: Continuously Variable Transmission (CVT) or 6-speed Automatic (6AT) depending on generation and powertrain. Earlier models may have had 4-speed or 5-speed automatics. Optional Transmission Type AWD: Available with AWD (S-AWC) across many trims and powertrains Features Cvt Features: Sportronic® shifting (simulated gears), paddle shifters (on some trims) AWD System: Mitsubishi's Super All-Wheel Control (S-AWC) offering various driving modes (e.g., Snow, Gravel, Tarmac) 📐 Dimensions Exterior Length: Approx. 183.7 inches (4,666 mm) for current generation. Varies by generation. Width: Approx. 72.4 inches (1,839 mm) for current generation. Varies by generation. Height: Approx. 67.3 inches (1,709 mm) for current generation. Varies by generation. Wheelbase: Approx. 106.5 inches (2,705 mm) for current generation. Varies by generation. Cargo Cargo Volume Behind 2Nd Row: Approx. 31.4 - 34.2 cubic feet (varies by...

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Art.-Nr: 394469

Sammlungen: ALL Mitsubishi

Verfügbarkeit: Auf Lager

Stichworte: Car Engines Mitsubishi Outlander S 4 S Series

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Beschreibung

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Outlander

Generation

Current Generation Start Year:

Previous Generation Years:

2001-2006 (1st Gen), 2007-2013 (2nd Gen), 2013-2021 (3rd Gen - Facelifted 2015 onwards)

Codes

Chassis Code Current Generation:

Chassis Code Previous Generation:

GF (2nd Gen), GG (3rd Gen)

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV (C-SUV)

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan Rogue, Mazda CX-5, Subaru Forester, Hyundai Tucson, Kia Sportage

Key Features

Powertrain Options:

Available with gasoline engines, and in many markets, plug-in hybrid (PHEV) and hybrid electric vehicle (HEV) variants

Drivetrain Options:

Front-wheel drive (FWD) and All-wheel drive (AWD) (Super All-Wheel Control - S-AWC)

Seating Capacity:

Typically seats 5 or 7 passengers, depending on configuration and market

Safety Features:

Often equipped with advanced driver-assistance systems (ADAS)

Competitive Analysis

Strengths:

Value proposition, availability of PHEV powertrain (in specific generations/markets), optional 7-seat configuration, S-AWC system's reputation

Weaknesses:

Interior material quality in some trims, powertrain refinement compared to some rivals, infotainment responsiveness in older generations

📋 Manual Details

Coverage Areas

General Information:

Included

Engine Lubrication:

Included

Fuel System:

Included

Engine Cooling System:

Included

Intake And Exhaust Systems:

Included

Engine Electrical System:

Included

Engine Emission Control:

Included

Clutch System:

Included

Manual Transmission:

Included

Automatic Transmission:

Included

Propeller Shaft:

Included

Front And Rear Axles:

Included

Wheels And Tires:

Included

Power Plant Mounts:

Included

Suspension System:

Included

Service Brakes:

Included

Parking Brakes:

Included

Steering System:

Included

Body Exterior:

Included

Body Interior:

Included

Page Count

Estimated Page Count:

Varies by specific generation/powertrain; typically 1500-3000+ pages for comprehensive coverage

Manual Type

Type:

Factory Workshop Manual / Service and Repair Manual

Language

Language:

English

Format

File Format:

Compatibility:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical, lubrication, cooling, fuel delivery, ignition, starting, charging, emission controls, engine management (ECU/ECM)

Drivetrain Systems:

Clutch, manual transmission, automatic transmission (including CVT or dual-clutch where applicable), transfer case, front/rear differentials, axles, driveshafts, CV joints

Chassis Systems:

Suspension (front and rear), steering, power steering, brakes (hydraulic, ABS, EBD, BA, parking brake), wheel alignment

Body Systems:

Body construction, exterior trim, doors, windows, glass, interior trim, seats, HVAC (heating, ventilation, air conditioning), body electrical (lighting, wipers, power accessories)

Electrical And Electronics:

Wiring diagrams, fuses, relays, ECUs, sensors, diagnostic trouble codes (DTCs), audio systems, navigation, security systems

Procedures Included

Maintenance Procedures:

Routine service checks, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, diagnostic trouble code (DTC) interpretation and resolution, circuit testing, component testing

Repair Procedures:

Step-by-step instructions for component removal, disassembly, repair, assembly, and reinstallation for all major systems

Rebuilding Procedures:

Detailed instructions for engine rebuilds, transmission overhauls, and other major component overhauls

Installation Procedures:

Instructions for installing specific parts or accessories as part of a repair or upgrade

Technical Depth

Depth:

Comprehensive factory-level detail suitable for professional technicians and advanced DIY enthusiasts

Diagrams:

Detailed step-by-step diagrams, exploded views, and illustrations

Specifications:

Precise torque values, clearances, fluid capacities, electrical specifications, and diagnostic parameters

📊 Manual Specifications

File Format

PDF Quality:

High-resolution, searchable text with clear vector-based diagrams

Print Quality

Printability:

Printable pages for easy workshop use

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Common Gasoline Engine 2.4L:

2.4L 4-cylinder (e.g., 4B12 engine). Horsepower: ~166-170 hp. Torque: ~160-165 lb-ft.

Common Gasoline Engine 3.0L V6:

3.0L V6 (e.g., 6B31 engine). Horsepower: ~235-240 hp. Torque: ~215-220 lb-ft. (Primarily 2nd Gen).

Current Generation Gasoline 2.5L:

2.5L 4-cylinder (e.g., 4B12 engine). Horsepower: ~181 hp. Torque: ~175 lb-ft.

Hybrid Powertrain:

2.4L Atkinson cycle engine paired with electric motors (e.g., PHEV variant uses 2.4L 4B12 MIVEC). Combined output varies significantly by generation and system design.

Performance

Fuel Type:

Unleaded Gasoline (Regular and Premium depending on engine variant and recommendation)

Fuel System

Injection Type:

Electronic Multi-Point Fuel Injection (MPI) or Direct Injection (GDI) depending on engine and generation

Ignition System:

Distributorless Electronic Ignition System (EIS) with individual ignition coils

🔧 Transmission

Standard

Transmission Type Gasoline:

Continuously Variable Transmission (CVT) or 6-speed Automatic (6AT) depending on generation and powertrain. Earlier models may have had 4-speed or 5-speed automatics.

Optional

Transmission Type AWD:

Available with AWD (S-AWC) across many trims and powertrains

Features

Cvt Features:

Sportronic® shifting (simulated gears), paddle shifters (on some trims)

AWD System:

Mitsubishi's Super All-Wheel Control (S-AWC) offering various driving modes (e.g., Snow, Gravel, Tarmac)

📐 Dimensions

Exterior

Length:

Approx. 183.7 inches (4,666 mm) for current generation. Varies by generation.

Width:

Approx. 72.4 inches (1,839 mm) for current generation. Varies by generation.

Height:

Approx. 67.3 inches (1,709 mm) for current generation. Varies by generation.

Wheelbase:

Approx. 106.5 inches (2,705 mm) for current generation. Varies by generation.

Cargo

Cargo Volume Behind 2Nd Row:

Approx. 31.4 - 34.2 cubic feet (varies by configuration/market). Varies by generation.

Cargo Volume Max:

Approx. 79.1 - 79.8 cubic feet (with 2nd and 3rd rows folded). Varies by generation.

Weights

Curb Weight:

Approx. 3,500 - 4,200 lbs (1,588 - 1,905 kg), depending on powertrain and FWD/AWD. PHEV models are heavier.

🛡️ Safety Features

Ratings

NHTSA Rating:

Generally achieves good ratings (e.g., 4 or 5 stars overall) from NHTSA, though specific scores vary by year and testing protocols.

IIHS Rating:

Often earns 'Top Safety Pick' or 'Top Safety Pick+' ratings from IIHS for models equipped with specific optional safety features.

Active Features

Active Safety Suite:

Includes Forward Collision Mitigation (FCM), Blind Spot Warning (BSW) with Lane Change Assist (LCA), Rear Cross Traffic Alert (RCTA), Adaptive Cruise Control (ACC), Lane Departure Warning (LDW) with Lane Departure Prevention (LDP)

Electronic Stability Control:

Standard Active Stability Control (ASC) with Traction Logic

Passive Features

Airbags:

Advanced multi-stage front airbags, front seat-mounted side impact airbags, side curtain airbags, driver's knee airbag (on some models)

Body Structure:

Reinforced Impact Safety Evolution (RISE) body construction

💡 Technology Features

Infotainment

Features Current Gen:

Touchscreen infotainment system with Apple CarPlay, Android Auto, Bluetooth, available navigation, premium audio systems (e.g., Rockford Fosgate).

Driver Assistance

Adas Suite:

Advanced Driver-Assistance Systems (ADAS) often include adaptive cruise control, automatic emergency braking, lane keeping assist, blind-spot monitoring, and more, depending on trim level.

Connectivity

Remote Services:

Available connectivity features may include remote start, vehicle location, and status checks via a smartphone app (e.g., Mitsubishi Connect).

Hybrid Technology

Phev System:

Plug-in Hybrid Electric Vehicle system with significant electric-only driving range, regenerative braking, and advanced battery management. The manual is critical for understanding its operation and maintenance.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, depending on driving conditions (severe vs. normal) and engine oil specification used. Refer to manual for exact recommendations.

Air Filter Replacement:

Typically every 15,000 - 30,000 miles (24,000 - 48,000 km), or as needed based on inspection.

Spark Plug Replacement:

Varies significantly by engine type. Iridium-tipped plugs can last 60,000 - 100,000 miles (96,000 - 160,000 km). Check manual for specific engine.

Transmission Fluid Change:

CVTs often have sealed units requiring inspection, but periodic fluid changes (e.g., every 30,000 - 60,000 miles) are recommended by many independent mechanics. Automatic transmissions typically around 60,000 miles. Check manual and service bulletins.

Fluid Specifications

Engine Oil Viscosity Gasoline:

Commonly 0W-20 or 5W-30. Specific API SN or ILSAC GF-5/GF-6 standards apply. Always check manual for precise specification.

Coolant Type:

Requires Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent HOAT (Hybrid Organic Acid Technology) coolant, typically pink or red. Check capacity.

Transmission Fluid Type Cvt:

Specific CVT fluid, often Mitsubishi Genuine CVTF-J1 or equivalent. Using incorrect fluid can cause severe damage.

Brake Fluid Type:

DOT 3 or DOT 4 Brake Fluid.

Known Issues

Cvt Reliability:

Some generations and specific CVT units have reported premature failure or issues, particularly with early models. Regular fluid changes and proper maintenance are crucial.

Infotainment System:

Older models may exhibit slow response times or occasional glitches with the infotainment system. Software updates may be available.

Power Tailgate:

Some owners have reported issues with the power liftgate mechanism or sensors on certain model years.

Phev Battery Management:

As with any PHEV, battery health and management systems are critical. The manual will detail specific checks and procedures.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mitsubishi Motors Corporation (Japan)

Motorsport Connection:

Mitsubishi has a strong heritage in rally racing (e.g., Lancer Evolution), which influences its AWD and performance-oriented technologies.

Model Evolution

1St Generation:

Launched 2000/2001. Primarily known as the Mitsubishi Airtrek in Japan. Offered with 2.0L and 2.4L engines, available as coupe-SUV crossover.

2Nd Generation:

Launched 2005/2006. Adopted the Outlander name globally. Introduced 2.4L and 3.0L V6 engines, optional 7-seat configuration, and S-AWC system. Based on the GS platform.

3Rd Generation:

Launched 2012/2013. Significant redesign. Introduced PHEV variant in later years. Facelifted in 2015 with updated styling ('Dynamic Shield') and some mechanical refinements. Shared platform with Peugeot/Citroën.

4Th Generation:

Launched 2021/2022. All-new platform, more rugged styling, significant powertrain updates including a new PHEV system and larger battery. Shares platform with the Nissan Rogue.

Production

Manufacturing Locations:

Primarily manufactured in Japan (Okazaki Plant). Some assembly may have occurred in other locations via CKD kits or joint ventures depending on the market and generation.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Frequently recognized by organizations like IIHS and NHTSA for safety performance.

Value Awards:

Has received awards for best value or segment leaders from various automotive publications in different markets.

Ratings

Consumer Satisfaction Index:

Consumer satisfaction ratings can vary by generation and specific market, but the Outlander often scores well in areas like value and utility.

Certifications

Emissions Standards:

Meets various regional emissions standards (e.g., EPA Tier 3 Bin 300 in the US, Euro 6 in Europe), which are detailed in the manual's emissions control sections.