🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Pinin (Montero Pinin) Production Years: 2000-2003 Codes Chassis Codes: H61W, H62W, H66W, H67W, H71W, H72W, H76W, H77W 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover SUV Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (early models), Ford EcoSport (later market positioning for similar concept). Key Features Design Philosophy: A compact, lightweight, and agile SUV designed for urban maneuverability and light off-road capability, distinguishing itself from the larger, more traditional Pajero/Montero. Manual Value Proposition: Provides the same level of detail as dealer-used manuals, enabling DIY enthusiasts and professional mechanics to perform comprehensive maintenance, diagnostics, and repairs. 📋 Manual Details Coverage Areas Regions Covered: Global (all models and engines specified for 2000-2003 production) Page Count Total Pages: 3500+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Cooling System, Engine Fuel System, Engine Lubrication System, Engine Control System, Emission Control Systems, Charging System, Starting System, Manual Transaxle System, Drive Shafts, Differential Case Assembly, Clutch System. Chassis: Brake System, Parking Brake System, Steering System, Suspension Systems (Front & Rear), Wheel and Tire System, Drive Axles. Body And Interior: Body Repair, Exterior Trim, Interior Trim, Seat Systems, Sun Roof System, Door Systems, Glass Systems, Wiper & Washer System, Lighting System, Combination Meter, Instrument Panel, HVAC System. Electrical: Wiring Diagrams, Wire Harness Repair, Electrical System Diagnosis, Power Window Control System, Power Mirror Control System, Power Door Lock Control System, Audio System, Supplemental Restraint System (SRS), Airbag Systems (Front, Side, Curtain), Immobilizer System, Security System. Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Engine Oil, Coolant, Brake Fluid, Transmission Fluid, Differential Fluid), Filter Replacements, Lubrication, Inspections. Repair Rebuild: Complete Engine Disassembly and Reassembly, Transmission Overhaul, Brake Caliper Rebuild, Suspension Component Replacement, Body Panel Repair, Interior Component Removal and Installation. Diagnostics Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting, Electrical Component Testing, Mechanical System Checks, Fuel System Diagnosis, Ignition System Diagnosis. Technical Depth Depth: Comprehensive; covers everything from basic fluid checks and component replacement to complete engine and transmission rebuilds, detailed electrical troubleshooting, and bodywork procedures. Includes step-by-step instructions, critical notes, cautions, and warnings. 📊 Manual Specifications File Format Searchability: Searchable Indexing: Indexed Printability: Printable (all pages) Device Compatibility: iPad-ready (implies compatibility with tablets and mobile devices) File Size Unzipped Size: 292MB Protection Drm Status: DRM-free (no restrictions) Delivery Method Delivery: Instant Download ⚙️ Engine Specifications Primary Engine Engine Code Gasoline 1: 4G93 (1.8L SOHC) Displacement Gasoline 1: 1834 cc Bore X Stroke Gasoline 1: 80.6 mm x 90.0 mm Compression Ratio Gasoline 1: 9.8:1 Horsepower Gasoline 1: Approx. 114 hp (85 kW) @ 5500-6000 rpm Torque Gasoline 1: Approx. 161 Nm (119 lb-ft) @ 3500-4000 rpm Engine Code Gasoline 2 Engine Code Gasoline 2: 4G94 (2.0L SOHC) Displacement Gasoline 2: 1997 cc Bore X Stroke Gasoline 2: 86.0 mm x 86.0 mm Compression Ratio Gasoline 2: 9.5:1 Horsepower Gasoline 2: Approx. 125 hp (93 kW) @ 5500-6000 rpm Torque Gasoline 2: Approx. 174 Nm (128 lb-ft) @ 4000 rpm Engine Code Diesel Engine Code Diesel 1: 4D56 (2.5L SOHC Diesel - Common in some markets) Displacement Diesel 1: 2477 cc Fuel System Fuel Type: Unleaded Gasoline (for 4G93/4G94), Diesel Fuel (for 4D56) Induction: Multi-Point Fuel Injection (MPI) Performance Emission Standards: Varies by market; manual covers diagnostic procedures for applicable standards. 🔧 Transmission Standard Type Gasoline 1: 5-speed Manual Transaxle (W5MB1) Optional Type Gasoline 2: 4-speed Automatic Transaxle (V4A51) Type Diesel: 5-speed Manual Transaxle or 4-speed Automatic Transaxle (depending on specific market and variant) Features Drivetrain: Full-time 4WD (with center differential), Part-time 4WD (with transfer case depending on trim/market). Transfer Case Features: High range, Low range (4LLC), Neutral. Some models may feature electronically controlled 4WD systems. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (Manual Transaxle). Refer to manual for specific Mitsubishi part numbers (e.g., DiaQueen ECO-Super Gear). Capacities typically around 2.0-2.5 liters. Automatic Transmission Fluid: DIA-Queen ATF-SP III (for V4A51). Capacities typically around 3.5-4.0 liters for a drain and fill. 📐 Dimensions Exterior Length: Approx. 3800-3995 mm (depending on model variant and bumper design) Width: Approx. 1695 mm Height: Approx. 1650-1715 mm (depending on roof rails, suspension height) Wheelbase: Approx. 2500 mm Weights Curb Weight: Approx. 1350-1550 kg (depending on engine, transmission, and equipment) Gross Vehicle Weight: Varies by model, typically around 1800-2000 kg 🛡️ Safety Features Ratings Crash Test Performance: Performance varied by market and testing agency. Early 2000s SUVs often had less standardized safety testing than modern vehicles. The manual will detail SRS system components and diagnostic procedures. Active Features Braking System: Front ventilated disc brakes, Rear disc brakes or drum brakes (depending on market/trim). ABS (Anti-lock Braking System) available on higher trims or optional. Traction Control: Traction Control System (TCS) or Active Stability Control (ASC) available...
Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (early models), Ford EcoSport (later market positioning for similar concept).
Key Features
Design Philosophy:
A compact, lightweight, and agile SUV designed for urban maneuverability and light off-road capability, distinguishing itself from the larger, more traditional Pajero/Montero.
Manual Value Proposition:
Provides the same level of detail as dealer-used manuals, enabling DIY enthusiasts and professional mechanics to perform comprehensive maintenance, diagnostics, and repairs.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (all models and engines specified for 2000-2003 production)
Brake System, Parking Brake System, Steering System, Suspension Systems (Front & Rear), Wheel and Tire System, Drive Axles.
Body And Interior:
Body Repair, Exterior Trim, Interior Trim, Seat Systems, Sun Roof System, Door Systems, Glass Systems, Wiper & Washer System, Lighting System, Combination Meter, Instrument Panel, HVAC System.
Electrical:
Wiring Diagrams, Wire Harness Repair, Electrical System Diagnosis, Power Window Control System, Power Mirror Control System, Power Door Lock Control System, Audio System, Supplemental Restraint System (SRS), Airbag Systems (Front, Side, Curtain), Immobilizer System, Security System.
Complete Engine Disassembly and Reassembly, Transmission Overhaul, Brake Caliper Rebuild, Suspension Component Replacement, Body Panel Repair, Interior Component Removal and Installation.
Diagnostics Troubleshooting:
Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting, Electrical Component Testing, Mechanical System Checks, Fuel System Diagnosis, Ignition System Diagnosis.
Technical Depth
Depth:
Comprehensive; covers everything from basic fluid checks and component replacement to complete engine and transmission rebuilds, detailed electrical troubleshooting, and bodywork procedures. Includes step-by-step instructions, critical notes, cautions, and warnings.
📊 Manual Specifications
File Format
Searchability:
Searchable
Indexing:
Indexed
Printability:
Printable (all pages)
Device Compatibility:
iPad-ready (implies compatibility with tablets and mobile devices)
Varies by market; manual covers diagnostic procedures for applicable standards.
🔧 Transmission
Standard
Type Gasoline 1:
5-speed Manual Transaxle (W5MB1)
Optional
Type Gasoline 2:
4-speed Automatic Transaxle (V4A51)
Type Diesel:
5-speed Manual Transaxle or 4-speed Automatic Transaxle (depending on specific market and variant)
Features
Drivetrain:
Full-time 4WD (with center differential), Part-time 4WD (with transfer case depending on trim/market).
Transfer Case Features:
High range, Low range (4LLC), Neutral. Some models may feature electronically controlled 4WD systems.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Manual Transaxle). Refer to manual for specific Mitsubishi part numbers (e.g., DiaQueen ECO-Super Gear). Capacities typically around 2.0-2.5 liters.
Automatic Transmission Fluid:
DIA-Queen ATF-SP III (for V4A51). Capacities typically around 3.5-4.0 liters for a drain and fill.
📐 Dimensions
Exterior
Length:
Approx. 3800-3995 mm (depending on model variant and bumper design)
Width:
Approx. 1695 mm
Height:
Approx. 1650-1715 mm (depending on roof rails, suspension height)
Wheelbase:
Approx. 2500 mm
Weights
Curb Weight:
Approx. 1350-1550 kg (depending on engine, transmission, and equipment)
Gross Vehicle Weight:
Varies by model, typically around 1800-2000 kg
🛡️ Safety Features
Ratings
Crash Test Performance:
Performance varied by market and testing agency. Early 2000s SUVs often had less standardized safety testing than modern vehicles. The manual will detail SRS system components and diagnostic procedures.
Active Features
Braking System:
Front ventilated disc brakes, Rear disc brakes or drum brakes (depending on market/trim). ABS (Anti-lock Braking System) available on higher trims or optional.
Traction Control:
Traction Control System (TCS) or Active Stability Control (ASC) available on some higher-specification models.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags and curtain airbags available on select models.
Seat Belts:
3-point seat belts with pre-tensioners for front occupants. Manual covers seat belt warning system.
Chassis Design:
Monocoque (unibody) construction with integrated safety structure. The manual details body repair procedures and structural components.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD players with 4 or 6 speakers. Manual covers head unit removal/installation and basic wiring.
Driver Assistance
ABS System:
ABS was an option or standard on higher trims. Manual covers ABS sensor testing, hydraulic unit diagnosis, and ABS warning lamp troubleshooting.
Connectivity
Wiring Harness Details:
Detailed wiring diagrams provided in the manual are crucial for understanding and diagnosing the vehicle's electrical systems, including any optional accessories or aftermarket installations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 miles (12,000 km) or 6 months, whichever comes first. Always consult the manual for specific intervals based on driving conditions.
Coolant Change Interval:
Initial change at 45,000 miles (72,000 km) or 36 months, then every 30,000 miles (48,000 km) or 24 months. Check manual for specific coolant type.
Spark Plug Replacement:
Platinum-tipped spark plugs usually last around 60,000-100,000 miles. Manual will specify exact type and torque.
Fluid Specifications
Engine Oil:
SAE 5W-30 or 10W-30, API SG or higher. Oil capacity typically around 4.0-4.5 liters with filter. (Manual will confirm)
Coolant:
Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with demineralized water (50/50 mix). Capacity approx. 6.0-7.0 liters. (Manual will confirm)
Brake Fluid:
DOT 3 or DOT 4 conforming to FMVSS No. 116. Capacity approx. 0.5-1.0 liter. (Manual will confirm)
Known Issues
Common Wear Items:
CV joint boots, rear shock absorbers, clutch components (manual transmission), exhaust system components, minor electrical gremlins (e.g., window regulators).
Engine Specific:
While generally robust, the 4G9x engines can experience occasional issues with camshaft position sensors, spark plug wells, and valve stem seals over high mileage. The manual provides diagnosis for these.
📚 Vehicle History
Brand Heritage
Mitsubishi SUV Legacy:
Mitsubishi has a long and distinguished history in the SUV market with the Pajero (Montero) and the larger Pajero Sport (Montero Sport), known for their off-road prowess and durability.
Model Evolution
Pinin Development:
Developed in conjunction with Mitsubishi's European operations, the Pinin was designed to meet demand for a smaller, more city-friendly SUV. It was produced primarily in Italy by Pininfarina.
Production
Manufacturing Location:
Italy (by Pininfarina for Mitsubishi Motors)
Production Period:
Introduced in 1998, with this manual covering the 2000-2003 facelift/production run.
🏆 Awards & Recognition
Recognitions
European Design Awards:
While specific 'awards' for the Pinin might be scarce, its collaboration with Pininfarina suggests an emphasis on European styling and market appeal, and it received generally positive reviews for its agility and practicality in its segment.
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