🏷️ Basic Information Identification Make: Mitsubishi Model: Pajero Sport / Montero Sport / Shogun Sport Generation First Generation Years: 1996-2008 Codes Chassis Code: K90 Series (K94W, K96W, K97W, K99W) 👋 Introduction Market Position Segment: Mid-size SUV / Sport Utility Truck Competitive Analysis Competitors: Toyota 4Runner, Nissan Pathfinder, Ford Explorer, Jeep Grand Cherokee, Isuzu Rodeo Key Features Off Road Capability: Body-on-frame construction, robust 4WD system, good ground clearance Utility: Practical interior space, towing capability, durable construction 📋 Manual Details Coverage Areas Market Coverage: Global (markets using Pajero Sport, Montero Sport, Shogun Sport nameplates) Page Count Estimated Page Count: 1500+ Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Delivery Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission (Manual & Automatic), Drivetrain (4WD System) Chassis: Suspension (Front & Rear), Steering, Brakes (Front & Rear, ABS) Electrical: Wiring Diagrams, Lighting, Instruments, Ignition, Charging System, Starting System, ECUs Body: Body & Frame, Interior Trim, Exterior Trim, Doors, Glass, HVAC Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Repair: Component Overhaul, Troubleshooting, Diagnosis, Component Replacement Diagnostics: Fault Code Diagnosis, Symptom-Based Troubleshooting Technical Depth Depth: Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (individual pages or entire manual) Binding Type Binding: N/A (Digital) Paper Type Paper Quality: N/A (Digital) Accessibility Device Compatibility: PC, MAC, Tablets, Smartphones (requires Adobe Reader) ⚙️ Engine Specifications Primary Engine Engine Options Gas: 3.0L V6 (6G72), 3.5L V6 (6G74) Engine Options Diesel: 2.5L 4D56 Turbodiesel, 2.8L 4M40 Turbodiesel, 3.2L 4M41 Turbodiesel (some models/years) Performance Horsepower Range: 105 HP (2.5L Diesel) to 200+ HP (3.5L V6) Torque Range: 175 lb-ft (2.5L Diesel) to 240+ lb-ft (3.5L V6) Fuel System Injection Type: MPI (Multi-Point Injection) for gasoline, Common Rail Direct Injection (CRDI) for later diesel models. Cooling System Coolant Capacity: Approx. 8.5-10.0 Liters (depending on engine) Lubrication System Oil Capacity: Approx. 4.5-5.5 Liters (depending on engine) Ignition System Spark Plug Type: Platinum or Iridium (manufacturer specified) 🔧 Transmission Standard Transmission Options: 5-Speed Manual, 4-Speed Automatic, 5-Speed Automatic (later models) Optional Transfer Case: Super Select II 4WD System (electronically controlled with center differential lock) Features Gear Ratios: Detailed in manual, varies by transmission and engine combination Fluid Specifications Atf Type: Diamond ATF SP-II M or equivalent (for automatic transmissions) Manual Gear Oil Type: API GL-4 or GL-5 SAE 75W-90 (for manual transmissions) 📐 Dimensions Exterior Length: Approx. 4,690-4,800 mm (depending on configuration) Width: Approx. 1,775-1,815 mm Height: Approx. 1,800-1,870 mm Wheelbase Wheelbase: Approx. 2,725 mm Cargo Cargo Volume: Variable, with rear seats folded down for increased capacity. Weights Curb Weight: Approx. 1,900-2,100 kg (depending on configuration) Towing Capacity: Up to 2500 kg (braked trailer, consult local regulations) 🛡️ Safety Features Ratings Crash Test Results: Varies by market and testing agency; typically good for its era, but less advanced than modern SUVs. Active Features ABS: Available on many models, standard on higher trims. Traction Control: Optional on some models, particularly those with higher trim levels. Passive Features Airbags: Driver and front passenger airbags standard on most models; side airbags optional/limited. Seatbelts: Three-point seatbelts with pretensioners for front seats. 💡 Technology Features Infotainment Audio System: Factory-fitted CD players, cassette players, and radio units. Some higher trims may have upgraded sound systems or CD changers. Navigation: Rare, optional aftermarket or early-generation factory GPS systems on very late models. Driver Assistance Cruise Control: Available on most models, standard on higher trim levels. Parking Sensors: Not typically factory-fitted for this generation; aftermarket options available. Connectivity Bluetooth: Not factory-fitted for this generation; aftermarket head unit upgrades are common. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles (8,000-12,000 km) or 6 months, whichever comes first. Refer to manual for exact interval. Timing Belt Replacement: Critical for 6G72 V6 engines: typically 60,000 miles (96,000 km) or 4 years. Manual specifies exact interval. Fluid Specifications Engine Oil Spec: API SJ or higher, SAE 10W-30 or 5W-30 (check manual for specific viscosity and API rating based on climate). Coolant Type: Mitsubishi Super Long Life Coolant (SLLC) or equivalent ethylene glycol-based coolant with corrosion inhibitors. Brake Fluid Type: DOT 3 or DOT 4 Known Issues Engine Component Failure: Timing belt failure on V6 engines if not replaced on schedule can cause catastrophic damage. Diesel engines can experience injector issues or turbocharger wear. Suspension Wear: Ball joints, tie rod ends, and bushings can wear over time, especially with off-road use. Electrical Gremlins: Older vehicles may experience intermittent issues with sensors, power windows, or central locking due to aging wiring or components. Rust: Body and frame rust can be an issue in corrosive climates, particularly on the chassis and undercarriage. 📚 Vehicle History Brand Heritage Mitsubishi SUV Lineage: Builds on Mitsubishi's long history of producing capable off-road vehicles...