Mitsubushi RVR SPACE RUNNER WAGON 1991-1997 Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: RVR Space Runner / Space Wagon Generation: First Generation Production Years: 1991-1997 Codes Chassis Code: N11W, N12W, N13W, N21W, N23W, N25W, N27W 👋 Introduction Market Position Vehicle Segment: Compact MPV / Mini-SUV. The RVR (Recreational Vehicle Runner) was Mitsubishi's innovative take on a versatile, compact multi-purpose vehicle, offering SUV-like styling and practicality in a smaller package. Competitive Analysis Competitors: Competed against vehicles like the Toyota RAV4 (later generation), Honda CR-V (later generation), Nissan Rasheen, and Subaru Outback (early models). Key Features Vehicle Appeal: Offered a blend of car-like handling with the utility and higher seating position of an SUV, appealing to families and individuals seeking versatility. Available with optional 4WD (Super Select 4WD on some models). Manual Value Proposition Target Audience: DIY mechanics, independent repair shops, and enthusiasts seeking to maintain or repair their Mitsubishi RVR / Space Runner / Space Wagon. Provides factory-level detail for accurate and efficient work. Repair Cost Savings: Using this factory-level manual empowers owners and mechanics to perform repairs themselves, significantly reducing labor costs associated with dealership service departments. 📋 Manual Details Coverage Areas Covered Regions: Global (assumed based on engine and transmission types) Page Count Page Count: Not specified (Digital PDF, extensive) Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Format: PDF (Electronic) Software Requirements: Requires Adobe Acrobat Reader for viewing and WinZip or WinRAR for extracting the ZIP file. Free versions of both are readily available. Accessibility: Electronic format allows for easy searching of keywords and printing of specific pages needed for a repair task, reducing paper waste. 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Lubrication, Fuel, Cooling, Intake, Exhaust, Engine Electrical, Emission Control, Clutch, Manual Transmission, Automatic Transmission, Propeller Shaft Chassis: Front Axle, Rear Axle, Wheel and Tire, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering System, Anti-Lock Brake System Electrical: Engine Electrical, Charging System, Ignition System, Starting System, Chassis Electrical, Lighting System, Audio System, SRS Restraint System, Engine Control Module Body And Interior: Body System, Interior System, Exterior System, Heater and Ventilation, Air Conditioning Engine Details: Covers all listed engine variants (4G64, 4D65 Turbo, 4G93, 4G63, 4D68 Turbo Diesel) including their internal components, cooling, lubrication, fuel delivery, ignition, and electrical systems. Transmission Service: Detailed instructions for both 5-speed manual and 4-speed automatic transmissions, including removal, installation, overhaul, clutch replacement (manual), and valve body servicing (automatic). Suspension And Steering: Comprehensive coverage of front and rear suspension components (struts, springs, control arms, bushings) and steering system (rack and pinion, power steering pump, linkages). Brake Systems: In-depth information on front and rear brakes (disc/drum configurations), hydraulic system, parking brake mechanisms, and the operation and maintenance of the Anti-Lock Brake System (ABS). Electrical And Wiring: Detailed wiring diagrams for all major vehicle systems, including engine control, lighting, accessories, power windows, central locking, and SRS. Explains component locations and functions. Turbocharger System: Dedicated section for Turbocharger Systems, crucial for understanding the maintenance, diagnosis, and repair of the turbocharged diesel engines, including wastegate operation, intercooler, and boost pressure regulation. Engine Control: Detailed information on the Engine Control Module (ECM), including sensor inputs, actuator outputs, and diagnostic trouble codes (DTCs), enabling advanced troubleshooting of engine performance issues. Procedures Included Maintenance And Repair: Scheduled Maintenance, Troubleshooting, General Repairs, Component Disassembly/Reassembly, System Diagnostics, Fluid Changes, Filter Replacements Technical Information: Specifications, Tightening Torques, Special Service Tools, Wiring Diagrams, Configuration Diagrams, Component Identification Diagnostics And Troubleshooting: Extensive troubleshooting sections for all major systems, providing symptom-based diagnostics and repair procedures. Air Conditioning And Heating: Covers the maintenance and repair of the HVAC system, including refrigerant handling (following safety precautions), component replacement (compressor, condenser, evaporator), and diagnosis of heating and ventilation issues. Throttle Body Cleaning And Adjustment: Specific procedures for the Throttle Body System and Fuel Injector System ensure optimal fuel delivery and engine response. Technical Depth Depth: Comprehensive. Covers everything from basic maintenance to advanced engine and transmission overhaul, electrical diagnostics, and bodywork. Suitable for DIY enthusiasts and professional mechanics. Engine Rebuild: Includes detailed procedures for engine disassembly, inspection, repair, and reassembly, including piston ring installation, bearing replacement, cylinder head service, and timing belt replacement. Specific torque values are provided for critical fasteners. Emissions Control: Details on Emission Control systems, including Exhaust Gas Recirculation (EGR) and intake air systems, to ensure compliance with emissions standards and efficient engine operation. Wiring Diagram Detail: The inclusion of 'Wiring Diagram' and 'Configuration Diagram' signifies a high level of electrical and mechanical detail, allowing for precise tracing of circuits and understanding of vehicle configurations. 📊 Manual Specifications File Format Format Details: PDF. Requires Adobe Acrobat Reader. File size 82 MB. Digital format allows for selective printing. Print Quality Print Quality: High (Assumed for professional workshop manual. Detailed illustrations and diagrams). Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type...
Compact MPV / Mini-SUV. The RVR (Recreational Vehicle Runner) was Mitsubishi's innovative take on a versatile, compact multi-purpose vehicle, offering SUV-like styling and practicality in a smaller package.
Competitive Analysis
Competitors:
Competed against vehicles like the Toyota RAV4 (later generation), Honda CR-V (later generation), Nissan Rasheen, and Subaru Outback (early models).
Key Features
Vehicle Appeal:
Offered a blend of car-like handling with the utility and higher seating position of an SUV, appealing to families and individuals seeking versatility. Available with optional 4WD (Super Select 4WD on some models).
Manual Value Proposition
Target Audience:
DIY mechanics, independent repair shops, and enthusiasts seeking to maintain or repair their Mitsubishi RVR / Space Runner / Space Wagon. Provides factory-level detail for accurate and efficient work.
Repair Cost Savings:
Using this factory-level manual empowers owners and mechanics to perform repairs themselves, significantly reducing labor costs associated with dealership service departments.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (assumed based on engine and transmission types)
Page Count
Page Count:
Not specified (Digital PDF, extensive)
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF (Electronic)
Software Requirements:
Requires Adobe Acrobat Reader for viewing and WinZip or WinRAR for extracting the ZIP file. Free versions of both are readily available.
Accessibility:
Electronic format allows for easy searching of keywords and printing of specific pages needed for a repair task, reducing paper waste.
Front Axle, Rear Axle, Wheel and Tire, Power Plant Mount, Front Suspension, Rear Suspension, Service Brakes, Parking Brakes, Steering System, Anti-Lock Brake System
Body System, Interior System, Exterior System, Heater and Ventilation, Air Conditioning
Engine Details:
Covers all listed engine variants (4G64, 4D65 Turbo, 4G93, 4G63, 4D68 Turbo Diesel) including their internal components, cooling, lubrication, fuel delivery, ignition, and electrical systems.
Transmission Service:
Detailed instructions for both 5-speed manual and 4-speed automatic transmissions, including removal, installation, overhaul, clutch replacement (manual), and valve body servicing (automatic).
Suspension And Steering:
Comprehensive coverage of front and rear suspension components (struts, springs, control arms, bushings) and steering system (rack and pinion, power steering pump, linkages).
Brake Systems:
In-depth information on front and rear brakes (disc/drum configurations), hydraulic system, parking brake mechanisms, and the operation and maintenance of the Anti-Lock Brake System (ABS).
Electrical And Wiring:
Detailed wiring diagrams for all major vehicle systems, including engine control, lighting, accessories, power windows, central locking, and SRS. Explains component locations and functions.
Turbocharger System:
Dedicated section for Turbocharger Systems, crucial for understanding the maintenance, diagnosis, and repair of the turbocharged diesel engines, including wastegate operation, intercooler, and boost pressure regulation.
Engine Control:
Detailed information on the Engine Control Module (ECM), including sensor inputs, actuator outputs, and diagnostic trouble codes (DTCs), enabling advanced troubleshooting of engine performance issues.
Procedures Included
Maintenance And Repair:
Scheduled Maintenance, Troubleshooting, General Repairs, Component Disassembly/Reassembly, System Diagnostics, Fluid Changes, Filter Replacements
Technical Information:
Specifications, Tightening Torques, Special Service Tools, Wiring Diagrams, Configuration Diagrams, Component Identification
Diagnostics And Troubleshooting:
Extensive troubleshooting sections for all major systems, providing symptom-based diagnostics and repair procedures.
Air Conditioning And Heating:
Covers the maintenance and repair of the HVAC system, including refrigerant handling (following safety precautions), component replacement (compressor, condenser, evaporator), and diagnosis of heating and ventilation issues.
Throttle Body Cleaning And Adjustment:
Specific procedures for the Throttle Body System and Fuel Injector System ensure optimal fuel delivery and engine response.
Technical Depth
Depth:
Comprehensive. Covers everything from basic maintenance to advanced engine and transmission overhaul, electrical diagnostics, and bodywork. Suitable for DIY enthusiasts and professional mechanics.
Engine Rebuild:
Includes detailed procedures for engine disassembly, inspection, repair, and reassembly, including piston ring installation, bearing replacement, cylinder head service, and timing belt replacement. Specific torque values are provided for critical fasteners.
Emissions Control:
Details on Emission Control systems, including Exhaust Gas Recirculation (EGR) and intake air systems, to ensure compliance with emissions standards and efficient engine operation.
Wiring Diagram Detail:
The inclusion of 'Wiring Diagram' and 'Configuration Diagram' signifies a high level of electrical and mechanical detail, allowing for precise tracing of circuits and understanding of vehicle configurations.
📊 Manual Specifications
File Format
Format Details:
PDF. Requires Adobe Acrobat Reader. File size 82 MB. Digital format allows for selective printing.
Print Quality
Print Quality:
High (Assumed for professional workshop manual. Detailed illustrations and diagrams).
Binding Type
Binding Type:
Not Applicable (Digital PDF)
Paper Type
Paper Type:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Options:
• 2.4L 4G64 (Inline-4, SOHC)
• 1.8L 4D65 Turbocharged (Diesel, Inline-4)
• 1.8L 4G93 (Inline-4, SOHC)
• 2.0L 4G63 (Inline-4, DOHC)
• 2.0L 4D68 Turbocharged Diesel (Inline-4)
Performance
Horsepower Range:
Estimated 113-150 HP (Varies significantly by engine variant and market. Turbocharged diesel and DOHC 4G63 likely at the higher end).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for gasoline engines. Direct injection or indirect injection for diesel engines. Some variants may have electronic fuel injection (EFI).
Engine Technology
Turbocharging Diesel:
Covered for 1.8L 4D65 and 2.0L 4D68 diesel engines, indicating advanced engine management and turbocharger system details within the manual.
Engine Details
4G63 DOHc Mention:
The inclusion of the 2.0L 4G63 DOHC engine (famous for its use in performance Mitsubishi models) suggests the manual provides details relevant to more performance-oriented variants or engine swaps if applicable.
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual Transmission
Optional
Optional Transmission:
4-Speed Automatic Transmission
Features
Drive Type:
Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) are common configurations for this model. The manual likely covers procedures for both.
AWD System:
While not explicitly listed as a separate system, the 'Front Axle' and 'Rear Axle' coverage, combined with AWD availability on the RVR, implies that the manual details the operation, maintenance, and repair of the all-wheel-drive system, potentially including differentials and transfer cases.
📐 Dimensions
Exterior
Length Width Height:
Typical for compact MPVs of the era, approximately 4200-4300mm (L) x 1700-1750mm (W) x 1650-1700mm (H), depending on configuration.
Cargo
Cargo Capacity:
Highly versatile due to its MPV design, with foldable rear seats offering substantial cargo volume for its class. Specific figures not provided but expected to be competitive.
Weights
Curb Weight:
Approximately 1300-1500 kg, varying with engine and drivetrain options.
🛡️ Safety Features
Ratings
Safety Standards:
Information on crash test ratings for this specific generation is limited. However, the manual covers the SRS Restraint System (Airbags), indicating factory safety design considerations.
Active Features
Braking Systems:
Service Brakes, Parking Brakes, and Anti-Lock Brake System (ABS) coverage demonstrate the manual's focus on active safety systems.
Power Steering:
The manual includes coverage of the Power Steering system, detailing its components and maintenance, which contributes to vehicle safety and ease of control.
Passive Features
Restraint Systems:
SRS Restraint System (Airbag system) coverage is a key safety feature detailed in the manual.
💡 Technology Features
Infotainment
Audio System:
The manual covers the Audio System, indicating typical factory-fitted radio/cassette units of the era. Installation and troubleshooting guides for these components are included.
Driver Assistance
ABS:
Anti-Lock Brake System (ABS) coverage highlights a key active safety technology available on some models during this period.
Engine Management
ECM Mpi:
Detailed coverage of the Engine Control Module (ECM), Multipoint Fuel Injection (MPI), and Throttle Body System indicates advanced electronic engine management for its time.
🔧 Maintenance
Service Intervals
Scheduled Maintenance:
The manual provides detailed maintenance schedules for all covered systems, including oil changes, filter replacements, fluid checks, spark plug replacement, timing belt inspection/replacement (critical for 4G6x engines), and brake service.
Fluid Specifications
Engine Oil:
Likely requires API SG or higher, with viscosity grades such as 10W-30 or 5W-30 depending on ambient temperature. Refer to manual for exact specifications. Diesel engines may have different oil requirements (e.g., API CD/CF).
Transmission Fluid:
For automatic transmissions, likely ATF SP-II or SP-III. For manual transmissions, gear oil (e.g., SAE 75W-90 GL-4/GL-5). Exact specifications are detailed in the manual.
Coolant:
Typically a 50/50 mix of ethylene glycol antifreeze and distilled water. Manual will specify type and capacity.
Power Steering Fluid:
The manual will specify the correct type of power steering fluid required to maintain system integrity and performance.
Known Issues
Common Wear Items:
Potential issues on vehicles of this age include aging suspension components, exhaust system corrosion, fuel system maintenance (injectors, fuel pump), and potential head gasket issues on higher-mileage 4G6 engines. Turbocharger maintenance for diesel variants is also crucial. The manual will guide troubleshooting for these and other common problems.
📚 Vehicle History
Brand Heritage
Mitsubishi Motors:
Mitsubishi Motors has a long history of producing reliable and innovative vehicles, particularly in the SUV and 4x4 segments. This manual reflects their engineering expertise from the early 1990s.
Model Evolution
Rvr Space Runner Space Wagon:
The RVR was one of the pioneering compact MPVs/SUVs, offering a stylish and practical alternative to traditional station wagons and sedans. Its successors include the Outlander Sport and Outlander.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Mitsubishi Motors Corporation.
🏆 Awards & Recognition
Recognitions
Vehicle Accolades:
While specific 'awards' for the RVR Space Runner/Space Wagon from this period are not widely publicized in major automotive awards, its innovative design and market reception solidified Mitsubishi's position in the emerging compact MPV segment. It was recognized for its practicality and versatility.
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