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Mitsubushi SPACE STAR 1999 2000 2001 2002 2003 Electrical & Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Space Star Model Generation: First Generation (DOHC) Model Years Covered: 1999, 2000, 2001, 2002, 2003 👋 Introduction Market Position Positioning: Comprehensive DIY and professional workshop resource for owners and technicians. Key Features Primary Advantage: Low Price, High Quality, Instant Access Content Accuracy: Based on original manufacturer data, ensuring technical accuracy. Competitive Analysis Competitors: Competed with other compact MPVs and practical hatchbacks of its era, such as the Opel/Vauxhall Zafira, Renault Scenic, and Ford Focus. 📋 Manual Details Coverage Areas Regions Covered: Global (specific to models sold in these years) Page Count Estimated Pages: Thousands (printable quality, large file size) Manual Type Type: Electrical & Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System Chassis & Drivetrain: Brake System, Suspension, Steering, Differential/Drive, Axle Electrical & Electronics: Electrical System, Wiring Diagram, Engine Control System Body & Interior: Chassis/Body, Restraint System, Interior, Heater/Air Conditioner Emissions Control: Detailed information on emissions control systems, including catalytic converter function, oxygen sensors, and evaporative emission control (EVAP). Procedures Included Maintenance: General Maintenance, Periodic Lubrication, Air Filter Replacement, Tyre Rotation, Fluid Checks and Replacements Diagnostics & Troubleshooting: Troubleshooting Guides for various systems, Diagnostic Trouble Codes (DTCs) interpretation (implied by coverage) Repair & Overhaul: Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Steering System Repair, Electrical Component Repair Component Specific: Valves, Lights, Fuel Injector Servicing, Radiator and Cooling Fan Service Diagnostic Codes: The manual would provide detailed information on interpreting diagnostic trouble codes (DTCs) for engine and other electronic systems. Wheel Alignment Specs: Specifications for camber, caster, and toe angles for front and rear suspensions. Torque Specifications: Precise torque values for critical fasteners throughout the vehicle, including engine components, suspension, and brakes. Wiring Diagrams: Comprehensive, high-resolution wiring diagrams for all electrical systems, including lighting, power windows, audio, engine management, and body control modules. Troubleshooting Charts: Systematic troubleshooting flowcharts based on symptoms, guiding technicians to identify the root cause of problems. Component Diagnostics: Detailed procedures for testing and diagnosing specific components like sensors, actuators, and control modules. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers. Rebuild Procedures: Includes detailed instructions for overhauling major components such as engines and transmissions. Special Tools: Identifies any special tools required for specific repair or diagnostic procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High Quality, Printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirements: Adobe PDF Reader, WinZip (for larger manuals) Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes 1.3L (4A30, 4A31), 1.6L (4G18), and 1.8L (4G93) SOHC/DOHC I4 engines, depending on market and specific model year. Performance Horsepower Range: Approximately 80 HP to 125 HP (varies by engine and market) Torque Range: Approximately 110 Nm to 170 Nm (varies by engine and market) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI) Engine Management ECU Type: Proprietary Mitsubishi Engine Control Unit (ECU) for managing fuel, ignition, and emissions. 🔧 Transmission Standard Type: Manual Transmission (MT) and Automatic Transmission (AT) were common. Optional Transmission Types: Likely 5-speed manual and 3-speed or 4-speed automatic transmissions. Features Transmission Fluid Spec: Requires specific ATF (Automatic Transmission Fluid) or manual gearbox oil, detailed in manual (e.g., DIA QUEEN ATF-SP II M or equivalent). 📐 Dimensions Exterior Body Styles: Primarily a compact MPV (Multi-Purpose Vehicle) / hatchback. Length Approx: Around 4,000 - 4,100 mm Width Approx: Around 1,680 - 1,700 mm Height Approx: Around 1,550 - 1,600 mm Weights Curb Weight Range: Approximately 1000 kg - 1200 kg (depending on engine and equipment). 🛡️ Safety Features Passive Features Airbags: Front driver and passenger airbags likely standard or optional depending on trim level. Seatbelts: Three-point seatbelts with pretensioners for front occupants. Active Features Brakes: Front ventilated discs, rear drums or discs. ABS (Anti-lock Braking System) available as an option or on higher trims. Ratings Crash Test Results: Information not readily available for specific years in this generation, but would be detailed in manufacturer's internal reports and potentially covered in advanced sections of the manual. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette or CD player, likely with 4-6 speaker configurations. Climate Control HVAC System: Manual or automatic climate control options, including air conditioning and heater, covered in detail. Driver Assistance ABS: Anti-lock Braking System (ABS) availability depends on trim level and model year. Connectivity Connectivity Features: Limited by era; typically no integrated Bluetooth or advanced connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, depending on driving conditions. Timing Belt Replacement: For...
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Mitsubushi SPACE STAR 1999 2000 2001 2002 2003 Electrical & Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Space Star
Model Generation:
First Generation (DOHC)
Model Years Covered:
1999, 2000, 2001, 2002, 2003
👋 Introduction
Market Position
Positioning:
Comprehensive DIY and professional workshop resource for owners and technicians.
Key Features
Primary Advantage:
Low Price, High Quality, Instant Access
Content Accuracy:
Based on original manufacturer data, ensuring technical accuracy.
Competitive Analysis
Competitors:
Competed with other compact MPVs and practical hatchbacks of its era, such as the Opel/Vauxhall Zafira, Renault Scenic, and Ford Focus.
📋 Manual Details
Coverage Areas
Regions Covered:
Global (specific to models sold in these years)
Page Count
Estimated Pages:
Thousands (printable quality, large file size)
Manual Type
Type:
Electrical & Workshop Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Service/Repair, Transmission Service/Repair, Fuel Injection, Fuel System, Cooling System, Emission System, Engine Control System
Chassis & Drivetrain:
Brake System, Suspension, Steering, Differential/Drive, Axle
Electrical & Electronics:
Electrical System, Wiring Diagram, Engine Control System
Body & Interior:
Chassis/Body, Restraint System, Interior, Heater/Air Conditioner
Emissions Control:
Detailed information on emissions control systems, including catalytic converter function, oxygen sensors, and evaporative emission control (EVAP).
Procedures Included
Maintenance:
General Maintenance, Periodic Lubrication, Air Filter Replacement, Tyre Rotation, Fluid Checks and Replacements
Diagnostics & Troubleshooting:
Troubleshooting Guides for various systems, Diagnostic Trouble Codes (DTCs) interpretation (implied by coverage)
Repair & Overhaul:
Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Steering System Repair, Electrical Component Repair
Component Specific:
Valves, Lights, Fuel Injector Servicing, Radiator and Cooling Fan Service
Diagnostic Codes:
The manual would provide detailed information on interpreting diagnostic trouble codes (DTCs) for engine and other electronic systems.
Wheel Alignment Specs:
Specifications for camber, caster, and toe angles for front and rear suspensions.
Torque Specifications:
Precise torque values for critical fasteners throughout the vehicle, including engine components, suspension, and brakes.
Wiring Diagrams:
Comprehensive, high-resolution wiring diagrams for all electrical systems, including lighting, power windows, audio, engine management, and body control modules.
Troubleshooting Charts:
Systematic troubleshooting flowcharts based on symptoms, guiding technicians to identify the root cause of problems.
Component Diagnostics:
Detailed procedures for testing and diagnosing specific components like sensors, actuators, and control modules.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIYers.
Rebuild Procedures:
Includes detailed instructions for overhauling major components such as engines and transmissions.
Special Tools:
Identifies any special tools required for specific repair or diagnostic procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High Quality, Printable
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for larger manuals)
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes 1.3L (4A30, 4A31), 1.6L (4G18), and 1.8L (4G93) SOHC/DOHC I4 engines, depending on market and specific model year.
Performance
Horsepower Range:
Approximately 80 HP to 125 HP (varies by engine and market)
Torque Range:
Approximately 110 Nm to 170 Nm (varies by engine and market)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI)
Engine Management
ECU Type:
Proprietary Mitsubishi Engine Control Unit (ECU) for managing fuel, ignition, and emissions.
🔧 Transmission
Standard
Type:
Manual Transmission (MT) and Automatic Transmission (AT) were common.
Optional
Transmission Types:
Likely 5-speed manual and 3-speed or 4-speed automatic transmissions.
Features
Transmission Fluid Spec:
Requires specific ATF (Automatic Transmission Fluid) or manual gearbox oil, detailed in manual (e.g., DIA QUEEN ATF-SP II M or equivalent).
📐 Dimensions
Exterior
Body Styles:
Primarily a compact MPV (Multi-Purpose Vehicle) / hatchback.
Length Approx:
Around 4,000 - 4,100 mm
Width Approx:
Around 1,680 - 1,700 mm
Height Approx:
Around 1,550 - 1,600 mm
Weights
Curb Weight Range:
Approximately 1000 kg - 1200 kg (depending on engine and equipment).
🛡️ Safety Features
Passive Features
Airbags:
Front driver and passenger airbags likely standard or optional depending on trim level.
Seatbelts:
Three-point seatbelts with pretensioners for front occupants.
Active Features
Brakes:
Front ventilated discs, rear drums or discs. ABS (Anti-lock Braking System) available as an option or on higher trims.
Ratings
Crash Test Results:
Information not readily available for specific years in this generation, but would be detailed in manufacturer's internal reports and potentially covered in advanced sections of the manual.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette or CD player, likely with 4-6 speaker configurations.
Climate Control
HVAC System:
Manual or automatic climate control options, including air conditioning and heater, covered in detail.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) availability depends on trim level and model year.
Connectivity
Connectivity Features:
Limited by era; typically no integrated Bluetooth or advanced connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000 to 16,000 km) or 6-12 months, depending on driving conditions.
Timing Belt Replacement:
For engines with a timing belt (e.g., 4G18, 4G93), replacement typically recommended every 60,000 to 100,000 miles (96,000 to 160,000 km) or 5-7 years.
Spark Plug Replacement:
Recommended every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (e.g., standard, platinum).
Fluid Specifications
Engine Oil Spec:
Likely SAE 5W-30 or 10W-30 API SG/SH/SJ certified. Manual will specify precise grade and API rating.
Coolant Spec:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual will specify Mitsubishi Genuine Long Life Coolant or equivalent.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid, depending on system specifications.
Power Steering Fluid Spec:
Requires specific power steering fluid, likely Dexron II/III equivalent or a manufacturer-specific type.
Manual Transmission Fluid Spec:
GL-4 or GL-5 gear oil, viscosity dependent on ambient temperature and specific gearbox design.
Known Issues
Common Wear Items:
Spark plugs, ignition coils, exhaust system components, suspension bushings, and control arms can be common wear items over time.
Potential Electrical Gremlins:
As with many vehicles of this era, occasional electrical issues related to aging wiring harnesses or components are possible and covered in detail by the electrical diagrams.
Transmission Longevity:
Automatic transmission longevity can be dependent on regular fluid changes; manual transmissions are generally robust.
Filter Part Numbers
Oil Filter Example:
Example: MD095077 (for certain engine variants, always verify with manual/parts catalog).
📚 Vehicle History
Brand Heritage
Manufacturer:
Mitsubishi Motors Corporation, known for its robust engineering and participation in motorsports.
Model Evolution
Segment:
Compact MPV/hatchback segment, targeting families and practical city driving.
Body Design:
Characterized by a practical, boxy silhouette designed to maximize interior space within a compact footprint.
Production
Manufacturing Locations:
Primarily manufactured in Japan and potentially other global facilities depending on market needs.
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