Mitsubishi Strada G-Wagon 2004 Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Strada G-Wagon Year: 2004 Generation Generation Code: KG / KH (1996-2005) Codes Chassis Codes: KG4W, KH4W 👋 Introduction Market Position Target Audience: Owners of the 2004 Mitsubishi Strada G-Wagon seeking to perform maintenance, repairs, and diagnostics themselves or understand the procedures performed by a mechanic. Competitive Analysis Value Proposition: An inexpensive way to keep the vehicle working properly by providing comprehensive, factory-level repair information. Key Features Instructional Elements: Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, and enlarged insets for clarity. Accessibility: Instant download after payment, no shipping costs or waiting time. 📋 Manual Details Coverage Areas Coverage: Complete workshop service and repair for all styles of the 2004 Mitsubishi Strada G-Wagon. Page Count Page Count: Hundreds of pages (exact number not specified, but implies comprehensive coverage). Manual Type Manual Type: Factory Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Service Repair: Complete engine diagnostics, maintenance, overhaul, and repair procedures. Transmission Service Repair: Manual and automatic transmission service, repair, and overhaul. Brake System: Front and rear brake system inspection, repair, and component replacement. Wiring Diagram: Detailed electrical wiring diagrams for all vehicle systems. Electrical System: Comprehensive electrical system diagnostics, troubleshooting, and repair. Suspension: Front and rear suspension component inspection, repair, and alignment. Steering: Steering system diagnosis, repair, and component replacement. Cooling System: Radiator, thermostat, water pump, and coolant system maintenance and repair. Fuel Injection: Fuel injection system diagnostics, components, and repair. Fuel System: Fuel tank, pump, lines, and filter maintenance and repair. Emission System: Emission control system components, diagnostics, and repair. Heater Air Conditioner: HVAC system diagnosis, maintenance, and repair. Engine Control System: ECU, sensors, actuators, and engine management system diagnostics and repair. Chassis Body: Frame, body panels, doors, and chassis component repair. Restraint System: Airbag system and seatbelt inspection and repair. Interior: Interior trim, seating, and dashboard component repair. Differential Drive: Front and rear differential and drive axle service and repair. Axle: Front and rear axle assembly service and repair. General Maintenance: Routine maintenance procedures, checks, and adjustments. Troubleshooting: Diagnostic procedures for common and complex problems. Periodic Lubrication: Scheduled lubrication points and fluid recommendations. Procedures Included Repair Procedures: Step-by-step instructions with detailed substeps for every repair procedure. Troubleshooting Guides: Combined troubleshooting and electrical service procedures with detailed wiring diagrams. Maintenance Tasks: Covers general maintenance and periodic lubrication tasks. Technical Depth Depth: Designed for both do-it-yourselfers and experienced mechanics, providing complete disassembly instructions and hundreds of photos and illustrations. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable without restriction, allowing for full or partial printing. Binding Type Binding Type: Digital download (no physical binding). Paper Type Paper Type: N/A (digital format). Compatibility Operating Systems: Compatible with all PC based Windows operating systems and Mac. Requirements Software Requirements: Adobe PDF Reader. ⚙️ Engine Specifications Primary Engine Engine Family: Likely 4G6x series or 4D5x series, common for this generation of Strada/L200. Performance Horsepower Range: Typically between 90-135 HP depending on engine variant (e.g., 4G64, 4D56). Torque Range: Typically between 150-250 Nm depending on engine variant. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for gasoline engines, Indirect Injection (IDI) or Common Rail Direct Injection (CRDI) for diesel engines. Engine Management ECU Type: Electronic Control Unit (ECU) with various sensors for engine management. 🔧 Transmission Standard Transmission Type: Likely a 5-speed manual transmission as standard. Optional Transmission Type: Optional 4-speed automatic transmission might be available on certain trims or markets. Features Drive System: Available in 4x2 (RWD) and 4x4 (4WD) configurations. 📐 Dimensions Exterior Body Styles: Likely Single Cab, Club Cab (Extended Cab), and Double Cab body styles. Weights Curb Weight Range: Varies by configuration, typically 1500-2000 kg. 🛡️ Safety Features Ratings Crash Test Results: Information on crashworthiness for this era of vehicle may vary by region; the manual would detail passive safety features. Active Features Braking Assistance: ABS may be available on higher trims or as an option. Passive Features Airbags: Driver and potentially passenger airbags. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, potentially cassette player on some models. Speaker configuration varies by trim. Driver Assistance Driver Aids: Limited driver assistance features for this model year. Focus is on core mechanical systems. Connectivity Connectivity Options: Basic connectivity, primarily for audio input. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-10,000 km or 6 months, depending on driving conditions and oil type (specifics in manual). Timing Belt Replacement: For gasoline engines with timing belts, replacement usually recommended around 100,000 km or 5 years (diesel engines might use chains or belts with different intervals, consult manual). Fluid Specifications Engine Oil Viscosity: Commonly 10W-30 or 10W-40 for diesel, and 5W-30 or 10W-30 for gasoline, depending on climate (refer to manual...
Owners of the 2004 Mitsubishi Strada G-Wagon seeking to perform maintenance, repairs, and diagnostics themselves or understand the procedures performed by a mechanic.
Competitive Analysis
Value Proposition:
An inexpensive way to keep the vehicle working properly by providing comprehensive, factory-level repair information.
Key Features
Instructional Elements:
Detailed substeps, notes, cautions, warnings, numbered instructions, bold figure numbers, detailed illustrations, drawings, photos, and enlarged insets for clarity.
Accessibility:
Instant download after payment, no shipping costs or waiting time.
📋 Manual Details
Coverage Areas
Coverage:
Complete workshop service and repair for all styles of the 2004 Mitsubishi Strada G-Wagon.
Page Count
Page Count:
Hundreds of pages (exact number not specified, but implies comprehensive coverage).
Manual Type
Manual Type:
Factory Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Service Repair:
Complete engine diagnostics, maintenance, overhaul, and repair procedures.
Transmission Service Repair:
Manual and automatic transmission service, repair, and overhaul.
Brake System:
Front and rear brake system inspection, repair, and component replacement.
Wiring Diagram:
Detailed electrical wiring diagrams for all vehicle systems.
Electrical System:
Comprehensive electrical system diagnostics, troubleshooting, and repair.
Suspension:
Front and rear suspension component inspection, repair, and alignment.
Steering:
Steering system diagnosis, repair, and component replacement.
Cooling System:
Radiator, thermostat, water pump, and coolant system maintenance and repair.
Fuel Injection:
Fuel injection system diagnostics, components, and repair.
Fuel System:
Fuel tank, pump, lines, and filter maintenance and repair.
Emission System:
Emission control system components, diagnostics, and repair.
Heater Air Conditioner:
HVAC system diagnosis, maintenance, and repair.
Engine Control System:
ECU, sensors, actuators, and engine management system diagnostics and repair.
Chassis Body:
Frame, body panels, doors, and chassis component repair.
Restraint System:
Airbag system and seatbelt inspection and repair.
Interior:
Interior trim, seating, and dashboard component repair.
Differential Drive:
Front and rear differential and drive axle service and repair.
Axle:
Front and rear axle assembly service and repair.
General Maintenance:
Routine maintenance procedures, checks, and adjustments.
Troubleshooting:
Diagnostic procedures for common and complex problems.
Periodic Lubrication:
Scheduled lubrication points and fluid recommendations.
Procedures Included
Repair Procedures:
Step-by-step instructions with detailed substeps for every repair procedure.
Troubleshooting Guides:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams.
Maintenance Tasks:
Covers general maintenance and periodic lubrication tasks.
Technical Depth
Depth:
Designed for both do-it-yourselfers and experienced mechanics, providing complete disassembly instructions and hundreds of photos and illustrations.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable without restriction, allowing for full or partial printing.
Binding Type
Binding Type:
Digital download (no physical binding).
Paper Type
Paper Type:
N/A (digital format).
Compatibility
Operating Systems:
Compatible with all PC based Windows operating systems and Mac.
Requirements
Software Requirements:
Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Family:
Likely 4G6x series or 4D5x series, common for this generation of Strada/L200.
Performance
Horsepower Range:
Typically between 90-135 HP depending on engine variant (e.g., 4G64, 4D56).
Torque Range:
Typically between 150-250 Nm depending on engine variant.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) for gasoline engines, Indirect Injection (IDI) or Common Rail Direct Injection (CRDI) for diesel engines.
Engine Management
ECU Type:
Electronic Control Unit (ECU) with various sensors for engine management.
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission as standard.
Optional
Transmission Type:
Optional 4-speed automatic transmission might be available on certain trims or markets.
Features
Drive System:
Available in 4x2 (RWD) and 4x4 (4WD) configurations.
📐 Dimensions
Exterior
Body Styles:
Likely Single Cab, Club Cab (Extended Cab), and Double Cab body styles.
Weights
Curb Weight Range:
Varies by configuration, typically 1500-2000 kg.
🛡️ Safety Features
Ratings
Crash Test Results:
Information on crashworthiness for this era of vehicle may vary by region; the manual would detail passive safety features.
Active Features
Braking Assistance:
ABS may be available on higher trims or as an option.
Passive Features
Airbags:
Driver and potentially passenger airbags.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, potentially cassette player on some models. Speaker configuration varies by trim.
Driver Assistance
Driver Aids:
Limited driver assistance features for this model year. Focus is on core mechanical systems.
Connectivity
Connectivity Options:
Basic connectivity, primarily for audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6 months, depending on driving conditions and oil type (specifics in manual).
Timing Belt Replacement:
For gasoline engines with timing belts, replacement usually recommended around 100,000 km or 5 years (diesel engines might use chains or belts with different intervals, consult manual).
Fluid Specifications
Engine Oil Viscosity:
Commonly 10W-30 or 10W-40 for diesel, and 5W-30 or 10W-30 for gasoline, depending on climate (refer to manual for exact specifications and API ratings).
Coolant Type:
Ethylene glycol-based coolant, often with specific anti-corrosion additives. Manual will specify.
Transmission Fluid Type:
GL-4 or GL-5 gear oil for manual transmissions, ATF SP-II or SP-III for automatic transmissions (confirm with manual).
Known Issues
Common Wear Items:
Potential for wear in suspension components (bushings, ball joints), clutch wear (manual transmission), and diesel injector issues on high-mileage diesel engines.
Body Rust:
Depending on climate and care, rust can be an issue on older vehicles, especially around wheel arches and frame members.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck Legacy:
Mitsubishi has a long history of producing robust and reliable pickup trucks, with the Strada nameplate being a key part of that legacy.
Model Evolution
Strada Timeline:
The 2004 model falls within the third generation of the Mitsubishi Triton/Strada, known for its durability and capability.
Production
Manufacturing Location:
Globally produced, with significant manufacturing in Thailand.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2004 Strada G-Wagon are not widely publicized, but the model is generally recognized for its ruggedness and utility in its segment.
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