🏷️ Basic Information Identification Make: Mitsubishi Model: Triton / L200 Year: 2006 Body Style: Pickup Truck Codes Chassis Code: KB7T 👋 Introduction Market Position Market Position: The Mitsubishi Triton/L200 is a robust and versatile mid-size pickup truck known for its durability, off-road capability, and value. It competes in a segment with strong contenders like the Toyota Hilux, Ford Ranger, and Nissan Navara. Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance facilities, and anyone seeking to maintain, repair, or restore a 2006 Mitsubishi Triton/L200. Competitive Analysis Competitive Analysis: This manual provides factory-level detail for technicians and DIY enthusiasts, enabling them to perform repairs and maintenance equivalent to dealership standards, thus extending the vehicle's lifespan and maintaining its performance and resale value. Key Features Key Features: Highly detailed, illustrated with clear step-by-step instructions, includes troubleshooting guidance, covers all aspects of repair, service, restoration, and maintenance, suitable for professional technicians and DIY users. 📋 Manual Details Coverage Areas Coverage Areas: All major mechanical, electrical, and body systems Page Count Page Count: 550 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Searchability: Likely text-searchable if the PDF is properly indexed, allowing quick location of specific topics. Format Format: Digital Download (PDF, ZIP, RAR, EXE) Accessibility: Readable on any computer (Windows, Linux, Mac) with a PDF reader. Downloadable and storable locally. Multiple downloads may be permitted within a limited timeframe. 📖 Manual Coverage Systems Covered Systems Covered: Engine Mechanical, Engine Control System, Fuel System, Emission Control Systems, Cooling System, Lubrication System, Ignition System, Charging System, Starting System, Transmission (Manual & Automatic), Drivetrain (Front Axle, Rear Axle, Drive Shafts), Suspension System (Front & Rear), Steering System, Brake System, ABS System, Air Conditioning System, Electrical System (Wiring Diagrams, Combination Meter, Lighting), Body & Frame, Interior, Exterior Trim, Safety Systems (SRS Airbags, Seat Belts) Engine Mechanical: Engine assembly, disassembly, inspection, specifications, cylinder head, block, pistons, connecting rods, crankshaft, camshafts, timing system, lubrication system, cooling system. Engine Control System: ECU diagnosis, sensor identification and testing (crankshaft position, camshaft position, MAP, MAF, O2 sensors), fuel injection control, ignition timing control, emissions control systems. Fuel System: Fuel pump, fuel filter, fuel injectors, fuel pressure regulation, fuel tank, lines, EVAP system. Transmission Manual: Clutch system (master cylinder, slave cylinder, clutch disc, pressure plate), gearbox assembly, shift mechanism, internal components, lubrication. Transmission Automatic: Torque converter, valve body, planetary gear sets, hydraulic control systems, transmission fluid cooler, electronic control unit (TCU) and sensors. Drivetrain Components: Front and rear differentials, driveshafts, CV joints, U-joints, transfer case operation and maintenance. Suspension System: Front independent suspension (e.g., double wishbone), rear leaf spring suspension, shock absorbers, springs, ball joints, bushings, wheel alignment procedures and specifications. Steering System: Power steering system (pump, hoses, rack and pinion or steering box), steering column, steering linkage, wheel alignment specifications. Brake System: Hydraulic system (master cylinder, brake lines, proportioning valve), front and rear brake assemblies (disc/drum), brake pads, rotors, calipers, parking brake system, ABS system components and diagnostics. Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior lights), horn, wipers, power windows, power locks, instrument cluster, fuses, relays, and comprehensive wiring diagrams. Body And Frame: Frame construction, body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, glass replacement, seat mechanisms. Air Conditioning System: Refrigerant handling, compressor, condenser, evaporator, expansion valve, blower motor, and diagnostic procedures for HVAC system faults. Procedures Included Procedures Included: Routine Maintenance, Troubleshooting, Diagnostics, Component Removal & Installation, Overhaul & Rebuilding, Repair Procedures, Adjustments, Specifications, Torque Values, Wiring Schematics, Exploded Views Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, fault codes (OBD-II), symptom-based troubleshooting charts. Repair Procedures: Detailed, step-by-step instructions for component replacement, assembly, disassembly, and adjustment. Maintenance Schedules: Recommended service intervals for all major components and fluids, including inspections and replacements. Torque Specifications: Precise torque values for all critical fasteners and components, essential for proper reassembly and safety. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, color-coded for clarity. Diagnosis Troubleshooting: Systematic diagnostic trees, common fault codes, symptom analysis, and step-by-step guides to pinpoint and resolve issues across all vehicle systems. Technical Depth Technical Depth: Comprehensive, from basic fluid changes and inspections to complete engine and transmission rebuilds, advanced electrical diagnostics, and body panel repair. Engine Rebuild: Complete engine overhaul instructions, including bore honing, piston ring installation, bearing clearances, valve lapping, and seal replacement. Transmission Overhaul: Detailed procedures for rebuilding both manual and automatic transmissions, including identification of worn parts and correct assembly techniques. Suspension And Steering Repair: Instructions for replacing ball joints, tie rod ends, bushings, springs, shock absorbers, and power steering components. Brake System Overhaul: Procedures for caliper rebuilding, rotor replacement, brake line flushing, and ABS system component testing. Electrical Diagnostics: Advanced diagnostic techniques for electrical faults, including use of multimeters, oscilloscopes, and diagnostic scan tools. 📊 Manual Specifications File Format File...
The Mitsubishi Triton/L200 is a robust and versatile mid-size pickup truck known for its durability, off-road capability, and value. It competes in a segment with strong contenders like the Toyota Hilux, Ford Ranger, and Nissan Navara.
Target Audience:
DIY enthusiasts, independent repair shops, fleet maintenance facilities, and anyone seeking to maintain, repair, or restore a 2006 Mitsubishi Triton/L200.
Competitive Analysis
Competitive Analysis:
This manual provides factory-level detail for technicians and DIY enthusiasts, enabling them to perform repairs and maintenance equivalent to dealership standards, thus extending the vehicle's lifespan and maintaining its performance and resale value.
Key Features
Key Features:
Highly detailed, illustrated with clear step-by-step instructions, includes troubleshooting guidance, covers all aspects of repair, service, restoration, and maintenance, suitable for professional technicians and DIY users.
📋 Manual Details
Coverage Areas
Coverage Areas:
All major mechanical, electrical, and body systems
Page Count
Page Count:
550
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Searchability:
Likely text-searchable if the PDF is properly indexed, allowing quick location of specific topics.
Format
Format:
Digital Download (PDF, ZIP, RAR, EXE)
Accessibility:
Readable on any computer (Windows, Linux, Mac) with a PDF reader. Downloadable and storable locally. Multiple downloads may be permitted within a limited timeframe.
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine Mechanical, Engine Control System, Fuel System, Emission Control Systems, Cooling System, Lubrication System, Ignition System, Charging System, Starting System, Transmission (Manual & Automatic), Drivetrain (Front Axle, Rear Axle, Drive Shafts), Suspension System (Front & Rear), Steering System, Brake System, ABS System, Air Conditioning System, Electrical System (Wiring Diagrams, Combination Meter, Lighting), Body & Frame, Interior, Exterior Trim, Safety Systems (SRS Airbags, Seat Belts)
Torque converter, valve body, planetary gear sets, hydraulic control systems, transmission fluid cooler, electronic control unit (TCU) and sensors.
Drivetrain Components:
Front and rear differentials, driveshafts, CV joints, U-joints, transfer case operation and maintenance.
Suspension System:
Front independent suspension (e.g., double wishbone), rear leaf spring suspension, shock absorbers, springs, ball joints, bushings, wheel alignment procedures and specifications.
Steering System:
Power steering system (pump, hoses, rack and pinion or steering box), steering column, steering linkage, wheel alignment specifications.
Brake System:
Hydraulic system (master cylinder, brake lines, proportioning valve), front and rear brake assemblies (disc/drum), brake pads, rotors, calipers, parking brake system, ABS system components and diagnostics.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior lights), horn, wipers, power windows, power locks, instrument cluster, fuses, relays, and comprehensive wiring diagrams.
Body And Frame:
Frame construction, body panel removal and installation, doors, hood, tailgate, bumpers, interior trim, glass replacement, seat mechanisms.
Air Conditioning System:
Refrigerant handling, compressor, condenser, evaporator, expansion valve, blower motor, and diagnostic procedures for HVAC system faults.
Systematic diagnostic procedures for common and uncommon faults, fault codes (OBD-II), symptom-based troubleshooting charts.
Repair Procedures:
Detailed, step-by-step instructions for component replacement, assembly, disassembly, and adjustment.
Maintenance Schedules:
Recommended service intervals for all major components and fluids, including inspections and replacements.
Torque Specifications:
Precise torque values for all critical fasteners and components, essential for proper reassembly and safety.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, color-coded for clarity.
Diagnosis Troubleshooting:
Systematic diagnostic trees, common fault codes, symptom analysis, and step-by-step guides to pinpoint and resolve issues across all vehicle systems.
Technical Depth
Technical Depth:
Comprehensive, from basic fluid changes and inspections to complete engine and transmission rebuilds, advanced electrical diagnostics, and body panel repair.
Engine Rebuild:
Complete engine overhaul instructions, including bore honing, piston ring installation, bearing clearances, valve lapping, and seal replacement.
Transmission Overhaul:
Detailed procedures for rebuilding both manual and automatic transmissions, including identification of worn parts and correct assembly techniques.
Suspension And Steering Repair:
Instructions for replacing ball joints, tie rod ends, bushings, springs, shock absorbers, and power steering components.
Brake System Overhaul:
Procedures for caliper rebuilding, rotor replacement, brake line flushing, and ABS system component testing.
Electrical Diagnostics:
Advanced diagnostic techniques for electrical faults, including use of multimeters, oscilloscopes, and diagnostic scan tools.
📊 Manual Specifications
File Format
File Format:
PDF, may require unzipping (WinZip/WinRAR)
File Size:
Can be large, up to 5 GB, requiring sufficient storage space and a stable internet connection for download.
Print Quality
Print Quality:
Printable on any computer and printer, designed for high clarity of diagrams and text.
Binding Type
Binding Type:
Not Applicable (Digital Download)
Paper Type
Paper Type:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Likely a 4D56 2.5L Inline 4-cylinder Turbodiesel or a 6G72 3.0L V6 Gasoline. Specific engine variant depends on market and trim level.
Performance
Performance:
For the 4D56 diesel: approx. 133-176 hp and 200-300 lb-ft torque. For the 6G72 V6 gasoline: approx. 170-180 hp and 230-240 lb-ft torque. Exact figures vary by specific engine tune and market.
Fuel System
Fuel System:
Common Rail Direct Injection (CRDI) for diesel variants; Multi-point Fuel Injection (MPI) for gasoline variants.
Engine Codes Common
Engine Codes Common:
4D56 (Diesel), 6G72 (Gasoline) - specific variants may apply.
🔧 Transmission
Standard
Standard:
5-speed Manual Transmission
Optional
Optional:
4-speed or 5-speed Automatic Transmission (depending on market and engine)
Features
Features:
Super Select 4WD system (on many 4x4 models) offering 2H, 4H, 4HLC, 4LLC modes, and potentially electronic locking rear differential.
Gear Ratios
Gear Ratios:
Detailed gear ratios for both manual and automatic transmissions are provided within the manual for accurate performance analysis and component selection.
📐 Dimensions
Exterior
Exterior:
Varies by cab configuration (single cab, club cab, double cab) and bed length. Typical lengths range from 4,975 mm to 5,215 mm, width around 1,775 mm, height around 1,770 mm.
Cargo
Cargo:
Bed length typically ranges from 1,325 mm to 1,805 mm.
Weights
Weights:
Curb weight varies significantly based on configuration, generally between 1,800 kg and 2,100 kg. Gross Vehicle Weight Rating (GVWR) typically around 2,800 kg to 3,000 kg.
Towing Capacity:
Towing capacity varies by specification but is generally in the range of 2,000 kg to 3,000 kg, depending on engine, drivetrain, and local regulations.
Wheelbase
Wheelbase:
Wheelbase varies by cab configuration, typically ranging from 2,800 mm to 3,000 mm.
🛡️ Safety Features
Ratings
Ratings:
Safety ratings vary by market. Early models may have limited advanced safety features. Typically equipped with dual front airbags, ABS, and EBD on higher trims.
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), potentially Traction Control (TCL) and Active Stability Control (ASC) on select models.
ABS Operation:
Detailed explanation of ABS operation, including sensor locations, hydraulic modulator function, and diagnostic procedures.
Passive Features
Passive Features:
Front airbags, three-point seat belts with pre-tensioners, reinforced impact safety body (RISE) construction.
💡 Technology Features
Infotainment
Infotainment:
Basic infotainment systems for the era, likely including an AM/FM radio, CD player, and potentially MP3 compatibility. Some higher trims might have a basic navigation system.
Speaker Configurations:
Various speaker configurations may be covered, from basic 2-speaker setups to more elaborate systems with door-mounted speakers and tweeters.
Driver Assistance
Driver Assistance:
Limited by 2006 standards. May include parking sensors on select models, but advanced driver-assistance systems (ADAS) are generally absent.
Connectivity
Connectivity:
Basic connectivity, likely through auxiliary input for audio devices. Bluetooth may be present on some premium trim levels.
🔧 Maintenance
Service Intervals
Service Intervals:
Typical intervals: Oil and filter change every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months. Air filter, fuel filter, and cabin filter at 15,000-30,000 miles (24,000-48,000 km). Timing belt (if applicable to engine) often around 60,000-100,000 miles (100,000-160,000 km). Consult manual for specific intervals.
Fluid Specifications
Fluid Specifications:
Engine Oil: API CI-4 or CH-4, SAE 15W-40 (diesel) or SAE 5W-30/10W-30 (gasoline, depending on climate). Coolant: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent ethylene glycol-based with corrosion inhibitors). Brake Fluid: DOT 3 or DOT 4. Transmission Fluid: Manual - GL-4 SAE 75W-85/90. Automatic - DiaQueen ATF-SP III or equivalent. Differential/Transfer Case Oil: GL-5 SAE 75W-90. Power Steering Fluid: ATF Dexron II/III or equivalent.
Coolant Type:
Requires a quality OAT or HOAT (Organic Acid Technology/Hybrid Organic Acid Technology) coolant, typically ethylene glycol based, or the specified Mitsubishi DiaQueen Super Long Life Coolant for optimal corrosion protection and longevity.
Engine Oil Capacity:
Engine oil capacity typically ranges from 6.0 to 7.5 liters, depending on engine variant. Exact capacity will be specified in the manual.
Known Issues
Known Issues:
Potential for turbocharger issues on high-mileage diesel models, injector problems, clutch wear on manual transmissions, and minor electrical gremlins. Rust on the chassis and body can be an issue in corrosive environments.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mitsubishi has a long history of producing rugged and reliable vehicles, including trucks and SUVs, with a strong reputation in global markets, particularly for their off-road capabilities.
Model Evolution
Model Evolution:
The 2006 model represents the fourth generation of the L200/Triton platform, which saw significant styling updates and powertrain improvements over its predecessors. It was designed for both commercial and personal use.
Production
Production:
Produced in Thailand at Mitsubishi's Laem Chabang plant, a major hub for their global pickup truck production.
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