2006-2013 Mitsubishi Triton full Workshop Service Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Generation: Fourth Generation (2005-2015, often referred to as KB4T/KB8T/KB9T) Production Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Chassis Codes: KB4T, KB8T, KB9T (depending on specific engine/configuration) 👋 Introduction Market Position Segment: Mid-size Pickup Truck (Ute) Target Audience: DIY enthusiasts, independent repair shops, fleet maintenance technicians. Competitive Analysis Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max, Holden Colorado (depending on market). Key Features Of Vehicle Body Styles: Single Cab, Extra Cab (Club Cab), Double Cab Key Features Of Manual Detail Level: Step-by-step instructions, hundreds of photos and illustrations, enlarged inset views of critical components. Usability: Numbered instructions, bold figure numbers, detailed table of contents for quick information retrieval. 📋 Manual Details Coverage Areas Geographical Coverage: Global (manual is generalized but covers common configurations) Trim Levels Covered: All trim levels (GL, GL-R, GLX, GLS, Exceed etc.) Page Count Estimated Pages: Hundreds of pages (specific count not provided, but indicative of a comprehensive manual) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Digital Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Engine Control System (ECU) Drivetrain: Transmission (Manual & Automatic), Transfer Case, Driveshafts, Differentials (Front & Rear) Chassis: Suspension (Front & Rear), Steering System, Brake System (Front & Rear) Electrical: Ignition System, Charging System, Starting System, Lighting System, Instrumentation, Audio System, Power Accessories, Body Control Module (BCM), Wiring Diagrams Body And Frame: Body Panel Removal/Installation, Doors, Windows, Bumpers, Chassis Frame Repair (basic) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks, Brake Pad Replacement, Spark Plug Replacement Repair: Engine Rebuilds, Transmission Overhauls, Suspension Component Replacement, Brake Caliper Service, Steering Rack Repair, Electrical Component Diagnostics & Replacement Troubleshooting: Diagnostic Procedures for Engine Performance, Electrical Faults, Transmission Issues, Suspension Noises, Brake Problems Diagnostics: OBD-II (On-Board Diagnostics) Fault Codes, Sensor Testing, Actuator Testing, Wiring Diagram Interpretation Technical Depth Depth: Complete disassembly and reassembly of major components, detailed torque specifications, component testing procedures, electrical system schematics, diagnostic flowcharts. 📊 Manual Specifications File Format Format: PDF Readability: Requires Adobe PDF Reader Print Quality Printability: Printable without restriction Layout: Designed for printing either individual pages or the entire manual. Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Options Common Diesel Engines: 4D56 (2.5L I4 DI-D), 4M41 (3.2L I4 DI-D Common Rail) Common Petrol Engines: 6G72 (3.0L V6 SOHC MPI), 6G74 (3.5L V6 SOHC MPI) Performance 4D56 Horsepower Range: Approx. 136 PS (134 hp) to 178 PS (175 hp) depending on turbocharger and tuning. 4M41 Horsepower: Approx. 165 PS (163 hp) 6G72 Horsepower: Approx. 178 PS (175 hp) Fuel System Diesel Fuel System: Common Rail Direct Injection (CRDI) with turbocharging Petrol Fuel System: Multi-Point Fuel Injection (MPI) 🔧 Transmission Standard Transmission Manual Gearbox: 5-speed Manual Transmission (e.g., W5MBB series) or 6-speed Manual Transmission (depending on engine and market) Optional Transmission Automatic Gearbox: 4-speed Automatic Transmission (e.g., V4A51) or 5-speed Automatic Transmission (e.g., W5A580), depending on engine and market Features Transfer Case: Part-time 4WD system (Super Select II or similar) with options for 2WD, 4WD High, 4WD Low, and locking centre differential on some models. 📐 Dimensions Exterior Dimensions Length Range: Approximately 5000mm - 5250mm (depending on cab configuration and rear overhang) Width Range: Approximately 1770mm - 1800mm (excluding mirrors) Height Range: Approximately 1775mm - 1800mm Cargo Dimensions Tray Length Approx: 1520mm - 1805mm (depending on cab style) Weights Gross Vehicle Weight Rating Gvw: Approximately 2600 kg - 3000 kg (depending on configuration and payload) Towing Capacity Max: Up to 3000 kg (braked trailer, market dependent) 🛡️ Safety Features Ratings Ancap Rating 2008: 4 Stars (for Double Cab GLX-R models tested in 2008) Active Features Braking Systems: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA) Traction Control: Traction Control System (TCS) and Electronic Stability Control (ESC) available on higher trims/later models. Passive Features Airbags: Front airbags for driver and passenger, optional side airbags and curtain airbags on higher trims. Seatbelts: Pre-tensioner seatbelts with force limiters for front occupants. 💡 Technology Features Infotainment Audio Systems: Factory-fitted CD/MP3 players with AM/FM radio, often with auxiliary input. Higher trims may feature Rockford Fosgate premium audio systems and Bluetooth connectivity. Driver Assistance Cruise Control: Available on higher trim levels. Parking Assistance: Rear parking sensors may be available on certain models. Connectivity Usb Aux Ports: Auxiliary audio input jack is common, USB ports may be found on later models or higher trims. 🔧 Maintenance Service Intervals General Oil Change Interval: Typically every 10,000 km or 6 months, whichever comes first (check specific manual for exact requirements based on engine and driving conditions). Air Filter Replacement: Recommended every 20,000 km or 12 months, or more frequently in dusty conditions. Fluid Specifications...
Complete disassembly and reassembly of major components, detailed torque specifications, component testing procedures, electrical system schematics, diagnostic flowcharts.
📊 Manual Specifications
File Format
Format:
PDF
Readability:
Requires Adobe PDF Reader
Print Quality
Printability:
Printable without restriction
Layout:
Designed for printing either individual pages or the entire manual.
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine Options
Common Diesel Engines:
4D56 (2.5L I4 DI-D), 4M41 (3.2L I4 DI-D Common Rail)
Common Petrol Engines:
6G72 (3.0L V6 SOHC MPI), 6G74 (3.5L V6 SOHC MPI)
Performance
4D56 Horsepower Range:
Approx. 136 PS (134 hp) to 178 PS (175 hp) depending on turbocharger and tuning.
4M41 Horsepower:
Approx. 165 PS (163 hp)
6G72 Horsepower:
Approx. 178 PS (175 hp)
Fuel System
Diesel Fuel System:
Common Rail Direct Injection (CRDI) with turbocharging
Petrol Fuel System:
Multi-Point Fuel Injection (MPI)
🔧 Transmission
Standard Transmission
Manual Gearbox:
5-speed Manual Transmission (e.g., W5MBB series) or 6-speed Manual Transmission (depending on engine and market)
Optional Transmission
Automatic Gearbox:
4-speed Automatic Transmission (e.g., V4A51) or 5-speed Automatic Transmission (e.g., W5A580), depending on engine and market
Features
Transfer Case:
Part-time 4WD system (Super Select II or similar) with options for 2WD, 4WD High, 4WD Low, and locking centre differential on some models.
📐 Dimensions
Exterior Dimensions
Length Range:
Approximately 5000mm - 5250mm (depending on cab configuration and rear overhang)
Width Range:
Approximately 1770mm - 1800mm (excluding mirrors)
Height Range:
Approximately 1775mm - 1800mm
Cargo Dimensions
Tray Length Approx:
1520mm - 1805mm (depending on cab style)
Weights
Gross Vehicle Weight Rating Gvw:
Approximately 2600 kg - 3000 kg (depending on configuration and payload)
Towing Capacity Max:
Up to 3000 kg (braked trailer, market dependent)
🛡️ Safety Features
Ratings
Ancap Rating 2008:
4 Stars (for Double Cab GLX-R models tested in 2008)
Active Features
Braking Systems:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist (BA)
Traction Control:
Traction Control System (TCS) and Electronic Stability Control (ESC) available on higher trims/later models.
Passive Features
Airbags:
Front airbags for driver and passenger, optional side airbags and curtain airbags on higher trims.
Seatbelts:
Pre-tensioner seatbelts with force limiters for front occupants.
💡 Technology Features
Infotainment
Audio Systems:
Factory-fitted CD/MP3 players with AM/FM radio, often with auxiliary input. Higher trims may feature Rockford Fosgate premium audio systems and Bluetooth connectivity.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Assistance:
Rear parking sensors may be available on certain models.
Connectivity
Usb Aux Ports:
Auxiliary audio input jack is common, USB ports may be found on later models or higher trims.
🔧 Maintenance
Service Intervals General
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first (check specific manual for exact requirements based on engine and driving conditions).
Air Filter Replacement:
Recommended every 20,000 km or 12 months, or more frequently in dusty conditions.
Fluid Specifications
Engine Oil Diesel:
API CI-4 or higher, SAE 15W-40 or 5W-40 (refer to manual for specific viscosity and API rating recommendations for the 4D56 and 4M41 engines).
Engine Oil Petrol:
API SN/SM/SL, SAE 10W-30 or 5W-30 (refer to manual for specific viscosity recommendations for 6G72 and 6G74 engines).
Coolant:
Mitsubishi Genuine Long Life Coolant or equivalent (Ethylene Glycol based, pink or red color, 50/50 mixture with distilled water).
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for specific type and change interval).
Known Issues
Diesel Dpf Clogging:
Potential for Diesel Particulate Filter (DPF) clogging on later models or if regeneration cycles are frequently interrupted. Requires proper driving habits and occasional forced regeneration.
Rear Leaf Spring Sag:
Common in heavily used vehicles, particularly when carrying heavy loads or towing. Leaf springs may require replacement or reinforcement.
4Wd System Maintenance:
Regular inspection and lubrication of driveshafts, U-joints, and transfer case are crucial for longevity.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck Lineage:
Part of Mitsubishi's long history of robust and capable utility vehicles, including the Pajero/Montero lineage.
Model Evolution
Fourth Gen Introduction:
The KB4T/KB8T/KB9T generation was a significant update featuring a new chassis, modern styling, and improved powertrain options, often sharing platforms with the Chrysler/Dodge Dakota in some markets.
Production
Manufacturing Locations:
Primarily manufactured in Thailand, with significant markets including Australia, New Zealand, Southeast Asia, and others.
🏆 Awards & Recognition
Recognitions
Utes Awards:
The Mitsubishi Triton has historically received positive reviews and awards in various automotive publications for its value, capability, and durability, especially in its target markets like Australia.
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