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RENAULT Truck CLUTCH Workshop Manual

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$133.00
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🏷️ Basic Information Identification Make: Renault Trucks Product Type: Workshop Manual Product Focus: Clutch Systems Product Name: RENAULT Truck CLUTCH Workshop Manual Codes Vin Interpretation Clutch: While not a primary focus, the manual may reference VIN-specific details related to driveline and clutch configurations. 👋 Introduction Market Position Target Audience: Professional mechanics, fleet maintenance technicians, and advanced DIY enthusiasts working on Renault heavy-duty trucks. Segment Coverage: This manual addresses the clutch systems across a broad spectrum of Renault's commercial vehicle offerings, from light-duty vans to heavy-duty long-haul and construction trucks. Competitive Analysis Value Proposition: Provides in-depth, model-specific technical information essential for accurate diagnosis and repair of Renault truck clutch systems, reducing downtime and repair costs. Key Features Technical Focus: Concentrated expertise on a critical and complex drivetrain component, offering detailed procedures and specifications. 📋 Manual Details Coverage Areas Models Covered: Magnum, Premium, Kerax, Mascott, Iliade, Ares Regional Applicability: Primarily European market models, but may include specifications for models sold in other global regions if applicable. Manual Type Manual Type: Workshop Manual / Service Manual Format Format: Likely Digital (PDF) or Printed Language Language: Primary language likely English, with potential for multiple European languages depending on origin. Page Count Page Count: Variable, typically 100-500+ pages for comprehensive clutch coverage across multiple models. (Specific page count not provided in product info). 📖 Manual Coverage Systems Covered Clutch Systems: Manual clutch operation, clutch actuation (hydraulic, pneumatic), clutch assembly (disc, pressure plate, release bearing), dual-mass flywheels, PTO clutches (if applicable), clutch control modules, clutch fluid systems, clutch pedal assembly, clutch linkage and cables. Related Systems: Transmission input shaft, bell housing, engine flywheel, gearbox lubrication, brake fluid (for hydraulic systems), air brake system (for pneumatic systems). Clutch Actuation Systems: Detailed coverage of hydraulic master cylinders, slave cylinders, hydraulic lines, reservoirs, and pneumatic systems including air valves, diaphragms, and actuators. Clutch Brake Interlock: Coverage of any safety interlocks that prevent starting or engaging gear unless the clutch pedal is depressed. Procedures Included Repair Procedures: Clutch removal and installation, clutch disc replacement, pressure plate inspection and replacement, release bearing replacement, pilot bearing inspection, flywheel resurfacing or replacement, clutch system bleeding, hydraulic clutch actuator replacement, pneumatic clutch booster service, clutch pedal adjustment. Inspection Procedures: Visual inspection of clutch disc, pressure plate, release bearing, flywheel, and actuation components for signs of wear, damage, contamination, or fluid leaks. Flywheel And Pilot Bearing: Procedures for flywheel removal, inspection for cracks or warping, resurfacing specifications, and pilot bearing removal/installation techniques. Technical Depth Diagnostic Procedures: Troubleshooting common clutch symptoms (slipping, dragging, noisy operation, hard engagement), diagnostic flowcharts, inspection guidelines for wear and damage, torque specifications for clutch components, clutch system pressure testing. Diagnostic Tools: Information on using specialized tools for clutch alignment, flywheel run-out measurement, and hydraulic pressure testing. Torque Specifications: Precise torque values for flywheel bolts, pressure plate bolts, and clutch housing bolts, critical for preventing component failure. Troubleshooting Charts: Detailed step-by-step diagnostic flowcharts to identify the root cause of clutch malfunctions, reducing guesswork. 📊 Manual Specifications File Format Digital Format: If PDF: Searchable text, bookmarked sections, high-resolution diagrams. If Print: Durable paper, clear printing, well-organized layout. Print Quality Print Quality: Professional print quality with clear diagrams and legible text. (Assumed for a workshop manual). Binding Type Binding Type: Likely coil-bound or perfect-bound for print versions for ease of use in a workshop environment. Paper Type Paper Type: Durable, oil-resistant paper stock is typical for workshop manuals. ⚙️ Engine Specifications Primary Engine Engine Families Common: Renault trucks utilize various engine families including the DXi series (e.g., DXi11, DXi13) and older MIDs, MIDRs, and ETech engines. Specific engines vary by model and year. Engine Types By Model: Mascott: Typically smaller inline-4 diesel engines (e.g., 2.8L, 3.0L). Magnum/Premium/Kerax: Larger inline-6 diesel engines (e.g., 11L, 13L, 16L) with turbocharging and intercooling. Engine Emissions Standards: Engines covered will span various emissions standards, including Euro III, Euro IV, Euro V, and potentially newer standards depending on the specific model year range addressed by the manual. Performance Engine Power Torque: Engine power and torque outputs vary significantly across the Magnum, Premium, Kerax, Mascott, Iliade, and Ares lines, ranging from light-duty diesel to heavy-duty vocational engines. Specific figures are model/engine dependent. Fuel System Fuel Injection Type: Commonly utilizes electronically controlled unit injectors (UIS) or common rail diesel injection (CRDI) systems depending on the engine generation. 🔧 Transmission Standard Transmission Types: Manual transmissions (e.g., ZF, Renault-Mecashift) are prevalent. Automated Manual Transmissions (AMTs) and sometimes automatic transmissions are also found, particularly in newer models or specific applications. Clutch Diameter Specifications: Clutch diameters typically range from 350mm to 430mm for heavy-duty applications. (Specifics depend on model and engine). Optional Transmission Options: Various gearbox configurations (e.g., 16-speed manual) and automated options are available depending on the truck's intended use and specification. Features Clutch Actuation Types: Hydraulic actuation is common for lighter duty, while pneumatic...
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Art.-Nr: 190937
Sammlungen: ALL Renault Trucks

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Stichworte: Mascott Renault Truck Trucks
RENAULT Truck CLUTCH Workshop Manual
🏷️ Basic Information
Identification
Make:
Renault Trucks
Product Type:
Workshop Manual
Product Focus:
Clutch Systems
Product Name:
RENAULT Truck CLUTCH Workshop Manual
Codes
Vin Interpretation Clutch:
While not a primary focus, the manual may reference VIN-specific details related to driveline and clutch configurations.
👋 Introduction
Market Position
Target Audience:
Professional mechanics, fleet maintenance technicians, and advanced DIY enthusiasts working on Renault heavy-duty trucks.
Segment Coverage:
This manual addresses the clutch systems across a broad spectrum of Renault's commercial vehicle offerings, from light-duty vans to heavy-duty long-haul and construction trucks.
Competitive Analysis
Value Proposition:
Provides in-depth, model-specific technical information essential for accurate diagnosis and repair of Renault truck clutch systems, reducing downtime and repair costs.
Key Features
Technical Focus:
Concentrated expertise on a critical and complex drivetrain component, offering detailed procedures and specifications.
📋 Manual Details
Coverage Areas
Models Covered:
Magnum, Premium, Kerax, Mascott, Iliade, Ares
Regional Applicability:
Primarily European market models, but may include specifications for models sold in other global regions if applicable.
Manual Type
Manual Type:
Workshop Manual / Service Manual
Format
Format:
Likely Digital (PDF) or Printed
Language
Language:
Primary language likely English, with potential for multiple European languages depending on origin.
Page Count
Page Count:
Variable, typically 100-500+ pages for comprehensive clutch coverage across multiple models. (Specific page count not provided in product info).
📖 Manual Coverage
Systems Covered
Clutch Systems:
Manual clutch operation, clutch actuation (hydraulic, pneumatic), clutch assembly (disc, pressure plate, release bearing), dual-mass flywheels, PTO clutches (if applicable), clutch control modules, clutch fluid systems, clutch pedal assembly, clutch linkage and cables.
Related Systems:
Transmission input shaft, bell housing, engine flywheel, gearbox lubrication, brake fluid (for hydraulic systems), air brake system (for pneumatic systems).
Clutch Actuation Systems:
Detailed coverage of hydraulic master cylinders, slave cylinders, hydraulic lines, reservoirs, and pneumatic systems including air valves, diaphragms, and actuators.
Clutch Brake Interlock:
Coverage of any safety interlocks that prevent starting or engaging gear unless the clutch pedal is depressed.
Procedures Included
Repair Procedures:
Clutch removal and installation, clutch disc replacement, pressure plate inspection and replacement, release bearing replacement, pilot bearing inspection, flywheel resurfacing or replacement, clutch system bleeding, hydraulic clutch actuator replacement, pneumatic clutch booster service, clutch pedal adjustment.
Inspection Procedures:
Visual inspection of clutch disc, pressure plate, release bearing, flywheel, and actuation components for signs of wear, damage, contamination, or fluid leaks.
Flywheel And Pilot Bearing:
Procedures for flywheel removal, inspection for cracks or warping, resurfacing specifications, and pilot bearing removal/installation techniques.
Technical Depth
Diagnostic Procedures:
Troubleshooting common clutch symptoms (slipping, dragging, noisy operation, hard engagement), diagnostic flowcharts, inspection guidelines for wear and damage, torque specifications for clutch components, clutch system pressure testing.
Diagnostic Tools:
Information on using specialized tools for clutch alignment, flywheel run-out measurement, and hydraulic pressure testing.
Torque Specifications:
Precise torque values for flywheel bolts, pressure plate bolts, and clutch housing bolts, critical for preventing component failure.
Troubleshooting Charts:
Detailed step-by-step diagnostic flowcharts to identify the root cause of clutch malfunctions, reducing guesswork.
📊 Manual Specifications
File Format
Digital Format:
If PDF: Searchable text, bookmarked sections, high-resolution diagrams. If Print: Durable paper, clear printing, well-organized layout.
Print Quality
Print Quality:
Professional print quality with clear diagrams and legible text. (Assumed for a workshop manual).
Binding Type
Binding Type:
Likely coil-bound or perfect-bound for print versions for ease of use in a workshop environment.
Paper Type
Paper Type:
Durable, oil-resistant paper stock is typical for workshop manuals.
⚙️ Engine Specifications
Primary Engine
Engine Families Common:
Renault trucks utilize various engine families including the DXi series (e.g., DXi11, DXi13) and older MIDs, MIDRs, and ETech engines. Specific engines vary by model and year.
Engine Types By Model:
Mascott: Typically smaller inline-4 diesel engines (e.g., 2.8L, 3.0L). Magnum/Premium/Kerax: Larger inline-6 diesel engines (e.g., 11L, 13L, 16L) with turbocharging and intercooling.
Engine Emissions Standards:
Engines covered will span various emissions standards, including Euro III, Euro IV, Euro V, and potentially newer standards depending on the specific model year range addressed by the manual.
Performance
Engine Power Torque:
Engine power and torque outputs vary significantly across the Magnum, Premium, Kerax, Mascott, Iliade, and Ares lines, ranging from light-duty diesel to heavy-duty vocational engines. Specific figures are model/engine dependent.
Fuel System
Fuel Injection Type:
Commonly utilizes electronically controlled unit injectors (UIS) or common rail diesel injection (CRDI) systems depending on the engine generation.
🔧 Transmission
Standard
Transmission Types:
Manual transmissions (e.g., ZF, Renault-Mecashift) are prevalent. Automated Manual Transmissions (AMTs) and sometimes automatic transmissions are also found, particularly in newer models or specific applications.
Clutch Diameter Specifications:
Clutch diameters typically range from 350mm to 430mm for heavy-duty applications. (Specifics depend on model and engine).
Optional
Transmission Options:
Various gearbox configurations (e.g., 16-speed manual) and automated options are available depending on the truck's intended use and specification.
Features
Clutch Actuation Types:
Hydraulic actuation is common for lighter duty, while pneumatic actuation (often with a booster) is standard for heavier duty trucks.
📐 Dimensions
Exterior
Vehicle Class:
Heavy-duty commercial vehicles, ranging from light commercial (Mascott) to heavy trucks (Magnum, Premium, Kerax).
Wheelbase Variations:
Wheelbase dimensions vary considerably across the listed models, influencing driveline length and clutch component selection. (Manual will specify for each application).
Weights
Gross Vehicle Weight Ratings:
GVWRs vary significantly, from approximately 3.5 tonnes for Mascott to over 40 tonnes for heavy haulage Magnum and Kerax configurations.
Clutch Weight Considerations:
The manual will address clutch assembly weight and handling procedures pertinent to the specific truck model's Gross Vehicle Weight Rating (GVWR) and Gross Combination Weight Rating (GCWR).
Clutch Assembly Weight:
A complete heavy-duty clutch assembly (disc, pressure plate, release bearing) can weigh between 25-50 kg, requiring specific lifting equipment for removal and installation.
🛡️ Safety Features
Ratings
Vehicle Safety Standards:
Renault trucks adhere to rigorous European safety standards (ECE regulations) regarding braking, stability, and crashworthiness. Clutch system integrity is paramount for safe operation.
Passive Features
Clutch Related Safety:
Proper clutch engagement and disengagement are critical for preventing unintended movement and maintaining vehicle control, especially under load.
💡 Technology Features
Infotainment
Clutch Integration:
Clutch systems are primarily mechanical and hydraulic/pneumatic, with minimal direct electronic infotainment integration, though electronic control modules may monitor clutch position or actuation for certain vehicle functions.
Driver Assistance
Clutch Assist Features:
Some advanced models may feature hill-start assist systems that utilize clutch and brake control.
Connectivity
Clutch Monitoring:
Modern trucks may have sensors to monitor clutch wear or hydraulic pressure, feeding data to the vehicle's diagnostic systems.
🔧 Maintenance
Service Intervals
Clutch Inspection Intervals:
Typical interval: Every 50,000 to 100,000 km, or as per manufacturer recommendations based on operating conditions. Check for clutch pedal free play, slipping, and abnormal noises.
Clutch Pilot Bearing Replacement:
Recommended replacement during clutch service, typically around 150,000-250,000 km, or if noise is present upon clutch pedal release.
Clutch Release Bearing Service:
Recommended inspection and lubrication (if applicable) during major services, or replacement if noisy or seized.
Fluid Specifications
Clutch Fluid Type:
For hydraulic systems: Typically DOT 3 or DOT 4 brake fluid. For pneumatic systems: Specific air system lubricants or clean, dry air is required.
Clutch Hydraulic Fluid Spec:
Referencing ISO 4925, FMVSS No. 116 DOT 3 or DOT 4 specifications. Ensure fluid compatibility with rubber seals.
Clutch Bleeding Procedure:
Detailed instructions on the correct sequence and method for bleeding air from the hydraulic clutch system to restore proper pedal feel and engagement.
Known Issues
Common Clutch Failures:
Clutch wear (disc friction material degradation), pressure plate diaphragm spring fatigue, release bearing seizure, hydraulic cylinder leaks (master or slave), pilot bearing failure, dual-mass flywheel failure (chattering, knocking).
Dual Mass Flywheel Symptoms:
Rattling noise at idle with clutch pedal released, increased vibration under acceleration, difficulty in engaging gears when hot.
Clutch Slipping Causes:
Worn clutch disc, contaminated friction surfaces, weak pressure plate, improperly adjusted clutch, air in hydraulic system, worn pilot bearing.
Part Numbers
Clutch Kit Part Examples:
Actual part numbers are highly specific to model, year, and engine. For example, a clutch kit for a Renault Magnum might have a specific Valeo, LUK, or SACHS part number (e.g., LUK 628 3002 00 for certain DXi11 engines).
Fluid Capacities
Clutch Fluid Capacity:
Hydraulic clutch fluid capacity is typically small, often around 0.5 to 1.5 liters for a full system refill. (Specific capacity varies).
📚 Vehicle History
Brand Heritage
Renault Trucks Legacy:
Renault Trucks, now part of the Volvo Group, has a long history of producing reliable and innovative commercial vehicles for various applications.
Model Evolution
Model Lineups Overview:
Magnum: Flagship long-haul tractor. Premium: Versatile distribution and construction truck. Kerax: Heavy-duty construction and off-road vehicle. Mascott: Light commercial vehicle. Iliade: Obsolete, often a precursor to newer models. Ares: Likely an older model designation, possibly related to buses or earlier truck platforms.
Kerax Application:
The Kerax series is designed for demanding off-road and construction applications, implying robust clutch systems capable of handling heavy loads and frequent engagement/disengagement.
Mascott Application:
The Mascott is a light commercial vehicle, likely utilizing smaller, less robust clutch assemblies compared to its heavy-duty siblings.
Production
Manufacturing Locations:
Renault Trucks are manufactured in various plants across France and other European countries.
🏆 Awards & Recognition
Recognitions
Truck Of The Year Awards:
Renault Trucks and its parent company Volvo have received numerous 'Truck of the Year' awards across different categories over the years for their innovative designs and performance.
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