NICHIYU FB10P-FB30P FB-75 Lift Truck Service Repair Manual
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🏷️ Basic Information Identification Make: NICHIYU Model: FB10P-FB30P, FB-75, U SERIES ELECTRIC LIFT TRUCK Vehicle Type: Electric Lift Truck Product Name: NICHIYU FB10P-FB30P FB-75 Lift Truck Service Repair Manual Codes Model Series: FB10P, FB14P, FB15P, FB18P, FB20P, FB25P, FB28P, FB30P, FB10P-U, FB14P-U, FB15P-U, FB18P-U, FB20P-U, FB25P-U 👋 Introduction Market Position Target Audience: Do-it-yourself operators and experienced mechanics Key Features Content Description: Comprehensive and intuitive electronic PDF format workshop manual Instructional Method: Detailed illustrations, step-by-step instructions with pictures & diagrams Illustrative Content: Manual contains detailed illustrations, pictures, and diagrams to aid understanding and execution of repairs. Value Proposition Benefit: Inexpensive way to keep the lift truck working properly, save money on routine maintenance, perform larger repairs at home Competitive Analysis Market Segment: Electric counterbalance forklifts for various industrial applications, competing with brands like Toyota, Hyster, Yale, Komatsu, and Jungheinrich in the electric segment. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF (delivered in ZIP archive) Compatibility: All Windows OS, All Mac OS Versions Software Requirements: Adobe Acrobat Reader, WinZip or WinRAR Page Count Estimated: Not specified in product information, but described as 'very comprehensive' implying a substantial number of pages. 📖 Manual Coverage Systems Covered Powertrain: Traction Motor System, Hydraulic Motor System, EPS Motor System Chassis: Front Axle (Drive) System, Rear Axle (Steering) System, Wheel Hub and Hub Bolt, Bushing-Center Arm-Tie Rod, King Pin-Knuckle System, Tyre-Rim and Rim Bolt Steering: Steering System, Steering Linkage, Steering Wheel System, Steering Joint & Knob Brakes: Brake Systems, Parking Brake System, Foot Brake-Wheel Brake, Brake Air Bleeding Hydraulic: Hydraulic System, Hydraulic Pump System, Hydraulic Oil Tank & Piping, Hydraulic Control Valve, Hydraulic Relief Pressure, Hydraulic Lift Cylinder, Hydraulic Tilt Cylinder, Tilt Angle by Masts, Hydraulic Mast System, Lift Bracket and Roller Shaft, Back Shoe-Lift Chain, Chain Bolt-Chain Wheel, Hose Pulley-Roller-Fork Electrical: Electric Parts, Control Unit System, IGBT Module-FET Module, Capacitor-EPS Controller, Display Panel and Directional Switch, Accelerator System, Main Contactor and Fuse, Built-in Charger, Magnetic Contactor, Battery System, MPU/EPS/DSP Board, Laser Pointer System Electrical Control: Detailed coverage of 'CONTROL UNIT SYSTEM', 'IGBT MODULE-FET MODULE', 'CAPACITOR-EPS CONTROLLER', 'MPU/EPS/DSP BOARD' for comprehensive electrical troubleshooting and repair. Procedures Included Maintenance: Periodic Maintenance, Lubrication Chart Diagnostics: Troubleshooting Analysis, Service Data Procedure Repair: Complete disassembly and reassembly of all covered systems Diagrams: Hydraulic Circuit Diagram, Electrical Wiring Diagrams Hydraulic Bleed: Specific procedure for 'BRAKE AIR BLEEDING' is listed, crucial for brake system maintenance. Technical Depth Level: Comprehensive Workshop Level Detail: Step-by-step instructions with detailed illustrations, pictures, and diagrams Scope: Covers general information, precautions, specifications, maintenance, special tools, torque, lubrication, and detailed system overhauls. Accuracy: Content is presented as factual and based on complete disassembly, providing solid information and guidance. 📊 Manual Specifications File Format File Type: PDF File Compression: ZIP Searchability: PDF format typically allows for text searching if the PDF is text-based. Print Quality Printability: All pages are printable Binding Type Format: Digital (Electronic Document) Paper Type Physical Format: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine Type: Electric Traction Motor Performance Voltage Configurations: 48-Volt, 72-Volt Motor Wattage 48V: 350W, 550W Motor Wattage 72V: 550W Part Numbers Eps Motor 48V 350W: 70000-15580 Eps Motor 48V 550W: 70000-15590 Eps Motor 72V 550W: 32911-03290 Fuel System Type: Battery Electric Component Coverage Hydraulic Pump Motor: Specific coverage for the hydraulic motor system. Traction Motor: Specific section dedicated to the 'TRACTION MOTOR SYSTEM'. 🔧 Transmission Standard Type: Electric Drive Unit Optional Features: Manual states coverage for hydraulic motor systems which likely implies a hydrostatic or similar transmission for lift functions. Features Traction Control: Implied through electric motor control systems and control unit. 📐 Dimensions Exterior Model Range: FB10P (1.0 Ton), FB14P (1.4 Ton), FB15P (1.5 Ton), FB18P (1.8 Ton), FB20P (2.0 Ton), FB25P (2.5 Ton), FB28P (2.8 Ton), FB30P (3.0 Ton) Weights Lift Capacity Range: 1000 kg to 3000 kg (approximate based on model numbers) Battery System: 48-Volt or 72-Volt systems, specific battery weight not provided but crucial for operational weight. Component Details Tyre Rim Bolt: Detailed specifications for tyres, rims, and rim bolts are included. 🛡️ Safety Features Ratings Industry Standards: Implied adherence to industrial forklift safety standards (e.g., ANSI, ISO) though not explicitly stated for the manual's content. Active Features Brake System: Foot Brake (Hydraulic), Parking Brake System. Passive Features Component Protection: Mention of capacitors and protection modules (IGBT, FET) suggests advanced electrical safety features. 💡 Technology Features Infotainment Display: 'DISPLAY PANEL AND DIRECTIONAL SWITCH' indicate operator interface components. Driver Assistance Steering: EPS (Electric Power Steering) system is a key technological feature. Connectivity Control System: Advanced control systems utilizing IGBT modules, FET modules, MPU/EPS/DSP boards for precise operation and diagnostics. Power Management Charging: Includes details on the 'BUILT-IN CHARGER' system. Diagnostics Electronic Components: Coverage of 'IGBT MODULE-FET MODULE', 'CAPACITOR-EPS CONTROLLER', 'MPU/EPS/DSP BOARD' points to sophisticated electronic diagnostics. Laser Pointer: Mention of 'LASER POINTER SYSTEM'...
Do-it-yourself operators and experienced mechanics
Key Features
Content Description:
Comprehensive and intuitive electronic PDF format workshop manual
Instructional Method:
Detailed illustrations, step-by-step instructions with pictures & diagrams
Illustrative Content:
Manual contains detailed illustrations, pictures, and diagrams to aid understanding and execution of repairs.
Value Proposition
Benefit:
Inexpensive way to keep the lift truck working properly, save money on routine maintenance, perform larger repairs at home
Competitive Analysis
Market Segment:
Electric counterbalance forklifts for various industrial applications, competing with brands like Toyota, Hyster, Yale, Komatsu, and Jungheinrich in the electric segment.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF (delivered in ZIP archive)
Compatibility:
All Windows OS, All Mac OS Versions
Software Requirements:
Adobe Acrobat Reader, WinZip or WinRAR
Page Count
Estimated:
Not specified in product information, but described as 'very comprehensive' implying a substantial number of pages.
📖 Manual Coverage
Systems Covered
Powertrain:
Traction Motor System, Hydraulic Motor System, EPS Motor System
Chassis:
Front Axle (Drive) System, Rear Axle (Steering) System, Wheel Hub and Hub Bolt, Bushing-Center Arm-Tie Rod, King Pin-Knuckle System, Tyre-Rim and Rim Bolt
Hydraulic System, Hydraulic Pump System, Hydraulic Oil Tank & Piping, Hydraulic Control Valve, Hydraulic Relief Pressure, Hydraulic Lift Cylinder, Hydraulic Tilt Cylinder, Tilt Angle by Masts, Hydraulic Mast System, Lift Bracket and Roller Shaft, Back Shoe-Lift Chain, Chain Bolt-Chain Wheel, Hose Pulley-Roller-Fork
Electrical:
Electric Parts, Control Unit System, IGBT Module-FET Module, Capacitor-EPS Controller, Display Panel and Directional Switch, Accelerator System, Main Contactor and Fuse, Built-in Charger, Magnetic Contactor, Battery System, MPU/EPS/DSP Board, Laser Pointer System
Electrical Control:
Detailed coverage of 'CONTROL UNIT SYSTEM', 'IGBT MODULE-FET MODULE', 'CAPACITOR-EPS CONTROLLER', 'MPU/EPS/DSP BOARD' for comprehensive electrical troubleshooting and repair.
Procedures Included
Maintenance:
Periodic Maintenance, Lubrication Chart
Diagnostics:
Troubleshooting Analysis, Service Data Procedure
Repair:
Complete disassembly and reassembly of all covered systems
1000 kg to 3000 kg (approximate based on model numbers)
Battery System:
48-Volt or 72-Volt systems, specific battery weight not provided but crucial for operational weight.
Component Details
Tyre Rim Bolt:
Detailed specifications for tyres, rims, and rim bolts are included.
🛡️ Safety Features
Ratings
Industry Standards:
Implied adherence to industrial forklift safety standards (e.g., ANSI, ISO) though not explicitly stated for the manual's content.
Active Features
Brake System:
Foot Brake (Hydraulic), Parking Brake System.
Passive Features
Component Protection:
Mention of capacitors and protection modules (IGBT, FET) suggests advanced electrical safety features.
💡 Technology Features
Infotainment
Display:
'DISPLAY PANEL AND DIRECTIONAL SWITCH' indicate operator interface components.
Driver Assistance
Steering:
EPS (Electric Power Steering) system is a key technological feature.
Connectivity
Control System:
Advanced control systems utilizing IGBT modules, FET modules, MPU/EPS/DSP boards for precise operation and diagnostics.
Power Management
Charging:
Includes details on the 'BUILT-IN CHARGER' system.
Diagnostics
Electronic Components:
Coverage of 'IGBT MODULE-FET MODULE', 'CAPACITOR-EPS CONTROLLER', 'MPU/EPS/DSP BOARD' points to sophisticated electronic diagnostics.
Laser Pointer:
Mention of 'LASER POINTER SYSTEM' suggests potential advanced diagnostic or alignment tools integrated or covered.
🔧 Maintenance
Service Intervals
Periodic Maintenance:
Covered extensively in the 'PERIODIC MAINTENANCE' section, with detailed schedules likely included.
Component Maintenance:
Covers maintenance for all major systems, including drive axle, steering, brakes, hydraulic, mast, traction motor, and electrical components.
Fluid Specifications
Hydraulic Fluid:
Specifications for hydraulic oil type and capacity are expected in the 'LUBRICATION CHART' and 'HYDRAULIC SYSTEM' sections.
Known Issues
Troubleshooting:
The 'TROUBLESHOOTING ANALYSIS' section is a key resource for identifying and resolving common problems.
Torque Specifications
Fasteners:
'TIGHTENING TORQUE' section provides critical data for safe and effective repairs.
Lubrication
Chart:
Detailed 'LUBRICATION CHART' is provided, specifying lubricant types and points of application.
Component Specific
Mast System:
In-depth coverage of the Hydraulic Mast System, including lift bracket, roller shaft, back shoe, lift chain, chain bolt, chain wheel, hose pulley, and roller.
📚 Vehicle History
Brand Heritage
Manufacturer:
NICHIYU (Nippo Yu)
Known for robust and reliable electric forklifts, with a long history in material handling equipment.
Model Evolution
Series Designation:
FB series represents a line of electric counterbalance forklifts, with 'U' suffix possibly indicating design updates or specific features.
🏆 Awards & Recognition
Recognitions
Manufacturer Reputation:
NICHIYU is a respected manufacturer in the material handling industry, known for product quality and longevity.
Ratings
Product Quality:
Implied high quality and reliability expected from NICHIYU products, supported by comprehensive service documentation.
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