Opel Insignia Complete Workshop Service Repair Manual 2017
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🏷️ Basic Information Identification Make: Opel Model: Insignia Year: 2017 Codes Platform: E2XX (GM Epsilon II / Holden Insignia / Buick Regal basis) 👋 Introduction Market Position Market Segment: Mid-size/Large family car, executive car Competitive Analysis Key Competitors: Ford Mondeo, Volkswagen Passat, Skoda Superb, Peugeot 508, BMW 3 Series, Audi A4, Mercedes-Benz C-Class Key Features Value Proposition: Cost savings through DIY repairs, comprehensive coverage for all Insignia variants, easy-to-follow instructions with pictures Manual Purpose Manual Utility: Empowers vehicle owners and independent mechanics to perform a wide range of maintenance and repair tasks, saving money and ensuring proper vehicle upkeep. 📋 Manual Details Coverage Areas Coverage Scope: Complete Service & Repair Procedures A-Z for all models, engines, trims, and transmission types Page Count Page Count: Not specified, but described as comprehensive Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable Digital File (PDF) Accessibility Device Compatibility: Compatible with all PC & MAC computers, tablets, and mobile phones. Delivery Method Delivery Method: Instant email delivery upon payment confirmation. Guarantee Customer Satisfaction: Guaranteed customer satisfaction. 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine management, turbocharging/supercharging Transmission Systems: Manual transmission, automatic transmission, dual-clutch transmission (DCT), final drive, drive shafts, clutch system Chassis Systems: Suspension (front and rear), steering system, braking system (including ABS, ESC, EPB), wheel alignment Electrical Systems: Wiring diagrams, battery, charging system, starting system, lighting systems, body control modules, instrument cluster, infotainment, comfort systems (HVAC, power accessories) Body Systems: Body structure, exterior panels, doors, windows, interior trim, seats, airbags, passive safety systems Climate Control Systems: HVAC (Heating, Ventilation, and Air Conditioning) system diagnosis and repair, including refrigerant system, blower motor, climate control modules, and actuators. Safety Systems Repair: Airbag system diagnosis, SRS (Supplemental Restraint System) component replacement, seatbelt mechanisms. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt replacement, brake pad/rotor replacement Repair Procedures: Engine overhaul, transmission rebuild, suspension component replacement, brake system repair, electrical component diagnosis and replacement, body panel repair Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation, diagnostic tool usage Troubleshooting Charts: Detailed troubleshooting charts and diagnostic flowcharts are standard in comprehensive workshop manuals. Emission Control Systems: Diagnosis and repair of emission control systems, including catalytic converters, oxygen sensors, EGR valves, and EVAP systems. Technical Depth Technical Depth: Comprehensive, covering basic maintenance to advanced diagnostics and complete rebuilds, with step-by-step instructions and illustrations 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High quality, suitable for printing individual pages or chapters Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Software Requirements: Adobe Reader (free download) Searchability Text Searchability: Likely to be fully searchable due to PDF format and inclusion of Adobe Reader compatibility. ⚙️ Engine Specifications Primary Engine Engine Options 2017: Wide range including 1.4L Turbo (140 PS), 1.6L Turbo (170 PS), 2.0L Turbo (250 PS) petrol engines; 1.6L CDTi (110, 136 PS), 2.0L CDTi (140, 170 PS) diesel engines. Also includes more powerful VXR/GSi variants and potentially alternative fuels depending on market. Performance Power And Torque: Varies significantly by engine. For example, the 2.0 Turbo petrol (A20NFT) typically produces around 250 PS and 400 Nm of torque. Diesel variants offer lower fuel consumption with adequate power for cruising. Fuel System Fuel Injection Type: Direct injection (GDI) for petrol engines, common rail direct injection (CRDI) for diesel engines. Engine Management ECU System: Sophisticated electronic engine control units (ECUs) managing fuel, ignition, emissions, and turbocharging (if applicable). Specific ECU part numbers and software versions can be found within the manual. Engine Codes Common Petrol Engine Codes: A14NET (1.4 Turbo), A16XER/A16LET (1.6 Turbo), A20NFT (2.0 Turbo). Common Diesel Engine Codes: A16DTC/A16DTH (1.6 CDTi), A20DTC/A20DTH (2.0 CDTi). 🔧 Transmission Standard Standard Transmission Type: 6-speed manual transmission (e.g., M32, F40 based) was standard on many lower to mid-range engine variants. Optional Optional Transmission Type: 6-speed automatic transmission (e.g., AF40, 8-speed automatic depending on engine and drivetrain). AWD variants often used specific automatic transmissions. Features AWD Availability: All-wheel drive (AWD) systems were available on select models, often paired with specific engine and transmission combinations, typically featuring Haldex-based technology. Gear Ratios Gear Ratios Availability: Detailed gear ratios for all transmissions are included in the manual, essential for diagnostic and performance understanding. 📐 Dimensions Exterior Body Styles Available: Hatchback (5-door), Sports Tourer (estate/wagon), Saloon (4-door). Wheelbase: Approximately 2737 mm (107.8 inches) for most variants. Wheel Bolt Pattern: Typically 5 x 115 mm (5 x 4.53 inches) with a center bore of 70.2 mm. Cargo Cargo Volume: Varies by body style. Sports Tourer offers significant cargo space, often exceeding 500 liters with seats up. Weights Curb Weight: Typically ranges from approximately 1500 kg to over 1800...
Ford Mondeo, Volkswagen Passat, Skoda Superb, Peugeot 508, BMW 3 Series, Audi A4, Mercedes-Benz C-Class
Key Features
Value Proposition:
Cost savings through DIY repairs, comprehensive coverage for all Insignia variants, easy-to-follow instructions with pictures
Manual Purpose
Manual Utility:
Empowers vehicle owners and independent mechanics to perform a wide range of maintenance and repair tasks, saving money and ensuring proper vehicle upkeep.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete Service & Repair Procedures A-Z for all models, engines, trims, and transmission types
Page Count
Page Count:
Not specified, but described as comprehensive
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (PDF)
Accessibility
Device Compatibility:
Compatible with all PC & MAC computers, tablets, and mobile phones.
Manual transmission, automatic transmission, dual-clutch transmission (DCT), final drive, drive shafts, clutch system
Chassis Systems:
Suspension (front and rear), steering system, braking system (including ABS, ESC, EPB), wheel alignment
Electrical Systems:
Wiring diagrams, battery, charging system, starting system, lighting systems, body control modules, instrument cluster, infotainment, comfort systems (HVAC, power accessories)
Body Systems:
Body structure, exterior panels, doors, windows, interior trim, seats, airbags, passive safety systems
Climate Control Systems:
HVAC (Heating, Ventilation, and Air Conditioning) system diagnosis and repair, including refrigerant system, blower motor, climate control modules, and actuators.
Detailed troubleshooting charts and diagnostic flowcharts are standard in comprehensive workshop manuals.
Emission Control Systems:
Diagnosis and repair of emission control systems, including catalytic converters, oxygen sensors, EGR valves, and EVAP systems.
Technical Depth
Technical Depth:
Comprehensive, covering basic maintenance to advanced diagnostics and complete rebuilds, with step-by-step instructions and illustrations
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High quality, suitable for printing individual pages or chapters
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Software Requirements
Software Requirements:
Adobe Reader (free download)
Searchability
Text Searchability:
Likely to be fully searchable due to PDF format and inclusion of Adobe Reader compatibility.
⚙️ Engine Specifications
Primary Engine
Engine Options 2017:
Wide range including 1.4L Turbo (140 PS), 1.6L Turbo (170 PS), 2.0L Turbo (250 PS) petrol engines; 1.6L CDTi (110, 136 PS), 2.0L CDTi (140, 170 PS) diesel engines. Also includes more powerful VXR/GSi variants and potentially alternative fuels depending on market.
Performance
Power And Torque:
Varies significantly by engine. For example, the 2.0 Turbo petrol (A20NFT) typically produces around 250 PS and 400 Nm of torque. Diesel variants offer lower fuel consumption with adequate power for cruising.
Fuel System
Fuel Injection Type:
Direct injection (GDI) for petrol engines, common rail direct injection (CRDI) for diesel engines.
Engine Management
ECU System:
Sophisticated electronic engine control units (ECUs) managing fuel, ignition, emissions, and turbocharging (if applicable). Specific ECU part numbers and software versions can be found within the manual.
6-speed manual transmission (e.g., M32, F40 based) was standard on many lower to mid-range engine variants.
Optional
Optional Transmission Type:
6-speed automatic transmission (e.g., AF40, 8-speed automatic depending on engine and drivetrain). AWD variants often used specific automatic transmissions.
Features
AWD Availability:
All-wheel drive (AWD) systems were available on select models, often paired with specific engine and transmission combinations, typically featuring Haldex-based technology.
Gear Ratios
Gear Ratios Availability:
Detailed gear ratios for all transmissions are included in the manual, essential for diagnostic and performance understanding.
Multi-stage front airbags, side airbags, curtain airbags, seatbelt pretensioners, active head restraints, ISOFIX child seat anchor points.
Tire Specifications
Common Tire Sizes:
Commonly fitted with 215/60 R16, 225/55 R17, 245/45 R18, and 245/40 R19 tires depending on trim and wheel options.
💡 Technology Features
Infotainment
Infotainment System:
Opel IntelliLink system, featuring touchscreens, navigation (optional), Bluetooth connectivity, USB/Aux input, and compatibility with smartphones (e.g., Apple CarPlay, Android Auto on later facelifts).
Driver Assistance
Driver Assistance Features:
Adaptive Cruise Control, Autonomous Emergency Braking, Lane Departure Warning, Traffic Sign Recognition, Park Assist, Rear View Camera.
Connectivity
Connectivity Options:
Bluetooth hands-free calling and audio streaming, USB and auxiliary audio inputs, voice control.
Lighting
Lighting Technology:
Halogen headlights standard, with optional bi-xenon or advanced adaptive LED matrix lighting systems (e.g., AFL+) on higher trims or later facelifts.
Instrument Cluster
Instrument Cluster Features:
Digital displays, trip computers, efficiency indicators, driver information systems. Manual covers diagnostics and replacement of cluster components.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 miles or 12 months, whichever comes first, using synthetic oil meeting GM dexos specifications. Specific interval may vary by engine and driving conditions. Consult manual for precise details.
Timing Belt Chain Replacement:
Many Insignia models utilize timing chains, which are generally designed for the life of the engine. Some earlier or specific engine variants might have timing belts requiring replacement at intervals around 100,000 miles or 6 years. Manual is essential for specific engine's requirements.
Fluid Specifications
Engine Oil Specification:
GM-LL-A-025 or GM dexos2 (for most diesel and many petrol engines). Viscosity grades commonly 5W-30 or 0W-30. Check manual for exact engine-specific requirements.
Coolant Specification:
GM G13 coolant (or equivalent OAT/HOAT coolant with purple or pink color). Always use the correct type to prevent corrosion.
Brake Fluid Specification:
DOT 4 brake fluid.
Transmission Fluid Specification:
Specific automatic transmission fluid (e.g., Dexron VI for older automatics, specialized fluids for newer transmissions) and manual transmission gear oil (e.g., GL-4 or GL-5 specific). Manual will detail exact part numbers and types.
Known Issues
Common Issues First Gen:
DPF (Diesel Particulate Filter) regeneration issues on diesel models, turbocharger problems (especially on higher mileage petrol engines), electrical gremlins (e.g., related to CAN bus or body control modules), suspension wear (e.g., wishbone bushes, ball joints), potential for coolant leaks from specific hoses or the water pump.
Fluid Capacities
Engine Oil Capacity:
Varies by engine. For instance, a 2.0L engine might hold around 4.5 - 5.5 liters. The manual will specify exact capacities.
Coolant Capacity:
Around 7-9 liters, depending on engine and cooling system configuration. Manual will provide precise figures.
📚 Vehicle History
Brand Heritage
Opel Heritage:
Opel, a German automaker founded in 1862, has a long history of producing reliable and well-engineered vehicles, known for their practical design and European driving dynamics.
Model Evolution
Insignia First Generation:
The Opel Insignia replaced the Vectra and Signum. The 2017 model represents the later part of the first generation (launched 2008), which received a significant facelift in 2013. This generation was based on GM's Epsilon II platform.
Production
Manufacturing Locations:
Primarily manufactured in Rüsselsheim, Germany, and Ellesmere Port, United Kingdom.
Model Variants
Insignia Vxr Gsi:
High-performance VXR (later GSi) models were available, featuring more potent engines (e.g., 2.8L V6 Turbo) and sport-tuned chassis.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved a 5-star Euro NCAP safety rating for its generation, reflecting a strong emphasis on occupant protection and safety systems.
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