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Yamaha VMX12 OFFICIAL Complementary Service Manual PDF Download
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Basic Information Identification Make: Yamaha Model: VMX12 Model Nickname: Venture Royale / V-Max Generation Applicable Generations: 2nd Generation (VMX1200) Codes Chassis Codes: VMX1200 Introduction Market Position Target Audience: Owners, technicians,...
Typ: Motorcycles
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Art.-Nr: 39021
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| Basic Information | |
| Identification | |
| Make: | Yamaha |
| Model: | VMX12 |
| Model Nickname: | Venture Royale / V-Max |
| Generation | |
| Applicable Generations: | 2nd Generation (VMX1200) |
| Codes | |
| Chassis Codes: | VMX1200 |
| Introduction | |
| Market Position | |
| Target Audience: | Owners, technicians, and enthusiasts of the Yamaha VMX12 models from 1996-2001 seeking comprehensive technical guidance. |
| Competitive Analysis | |
| Value Proposition: | Provides factory-level repair and maintenance data, essential for accurate servicing and preserving the longevity of these iconic motorcycles. |
| Key Features | |
| Download Method: | Instant Download, eliminating shipping delays. |
| Language Specificity: | German language edition caters to a specific market segment. |
| Manual Details | |
| Coverage Areas | |
| Languages: | German |
| Page Count | |
| Estimated Page Count: | High (typical factory service manuals exceed 300 pages) |
| Manual Type | |
| Manual Type: | Official Complementary Service Manual |
| Format | |
| File Format: | PDF Download |
| Manual Coverage | |
| Systems Covered | |
| Engine: | Complete coverage of the V4 engine, including internal components, lubrication, cooling, fuel delivery, and ignition systems. |
| Transmission: | Detailed information on the gearbox, clutch operation, and final drive (shaft drive). |
| Brakes: | Front and rear brake system diagnostics, caliper overhaul, fluid replacement, and component specifications. |
| Electrical System: | Comprehensive wiring diagrams, charging system, ignition system troubleshooting, lighting, and accessory circuits. |
| Suspension And Steering: | Front fork (telescopic) and rear suspension (monoshock or dual shock depending on sub-model) disassembly, assembly, and adjustment procedures. Steering head bearing service. |
| Fuel System: | Carburetor servicing, fuel tank, fuel pump (if applicable), and fuel lines. |
| Exhaust System: | Exhaust pipe and muffler maintenance, component identification. |
| Frame And Bodywork: | Frame inspection, body panel removal and installation, seat, tank, and fairing details. |
| Procedures Included | |
| Routine Maintenance: | Oil and filter changes, spark plug replacement, air filter cleaning/replacement, drive shaft lubrication, brake fluid flush, coolant check/replacement. |
| Troubleshooting: | Systematic diagnostic procedures for common and uncommon issues, symptom-based troubleshooting guides. |
| Engine Rebuild: | Detailed instructions for engine disassembly, inspection of internal components (pistons, rings, valves, crankshaft), and reassembly. |
| Transmission Repair: | Gearbox disassembly, gear inspection, shift drum and fork alignment, and clutch pack service. |
| Carburetor Tuning And Rebuild: | Step-by-step guides for carburetor cleaning, jetting, synchronization, and diaphragm replacement. |
| Electrical Diagnostics: | Testing of stator, regulator/rectifier, starter motor, battery, and troubleshooting of wiring faults using diagrams. |
| Suspension Overhaul: | Fork seal replacement, oil level and viscosity specifications, shock absorber servicing. |
| Brake System Maintenance: | Bleeding procedures, caliper piston service, and master cylinder overhaul. |
| Technical Depth | |
| Diagnostic Capabilities: | Advanced diagnostic information for electrical and mechanical systems, including specific resistance and voltage readings. |
| Repair Level: | Full workshop-level repair procedures, suitable for professional mechanics and experienced DIY enthusiasts. |
| Specification Detail: | Inclusion of precise torque specifications, clearances, fluid capacities, and resistance values for all major components. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Readability: | Zoom in/out functionality for detailed viewing of diagrams and text. |
| Print Quality | |
| Printability: | Printable, allowing for physical copy creation. |
| Manual Quality: | Factory Quality - direct replication of original Yamaha documentation. |
| Binding Type | |
| Delivery Format: | Digital Download |
| Paper Type | |
| Digital Medium: | Electronic Document |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Liquid-cooled, four-stroke, DOHC, 4 valves per cylinder, V-four |
| Displacement: | 1198 cc (73.1 cu. in.) |
| Bore X Stroke: | 76 mm x 66 mm (3.0 in x 2.6 in) |
| Compression Ratio: | 10.5:1 |
| Performance | |
| Horsepower: | Approx. 145 hp (108 kW) @ 8,500 rpm (varies by market and tuning) |
| Torque: | Approx. 12.7 kg-m (92 ft-lb) @ 6,500 rpm (varies by market and tuning) |
| Fuel System | |
| Carburetion: | Four Mikuni BS36 (or similar) constant velocity carburetors |
| Fuel Capacity: | 15 Liters (3.96 US gallons) |
| Lubrication System | |
| Oil Type: | Yamalube 4 (or equivalent SAE 10W-40 API SG or higher, JASO MA) |
| Oil Capacity: | Approx. 4.1 Liters (4.3 US qt) with filter change |
| Ignition System | |
| Ignition Type: | TCI (Transistor Controlled Ignition) |
| Cooling System | |
| Cooling Medium: | Water-cooled |
| Coolant Type: | Yamaha Yamacoolant (or equivalent ethylene glycol based antifreeze with corrosion inhibitor), 50/50 mix with distilled water |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed constant mesh |
| Final Drive: | Shaft drive |
| Features | |
| Clutch Type: | Wet, multiple-disc |
| Fluid Requirements | |
| Gearbox Oil Type: | Yamalube Gear Oil (or equivalent SAE 80 hypoid gear oil) |
| Gearbox Oil Capacity: | Approx. 1.0 Liter (1.05 US qt) |
| Dimensions | |
| Exterior | |
| Length: | Approx. 2,300 mm (90.6 in) |
| Width: | Approx. 795 mm (31.3 in) |
| Height: | Approx. 1,160 mm (45.7 in) |
| Wheelbase: | Approx. 1,600 mm (63.0 in) |
| Weights | |
| Dry Weight: | Approx. 260 kg (573 lbs) |
| Wet Weight: | Approx. 280 kg (617 lbs) (fully fueled and with all fluids) |
| Suspension Travel | |
| Front Suspension Travel: | Approx. 140 mm (5.5 in) |
| Rear Suspension Travel: | Approx. 120 mm (4.7 in) |
| Tires | |
| Front Tire Size: | 120/80-17M/C 61S |
| Rear Tire Size: | 150/80-16M/C 71V |
| Brakes | |
| Front Brake Type: | Dual Hydraulic Disc |
| Rear Brake Type: | Single Hydraulic Disc |
| Safety Features | |
| Ratings | |
| Crash Test Information: | Not applicable for motorcycles in the same way as cars; manual covers safe operating procedures and component integrity. |
| Active Features | |
| Braking System Features: | Powerful dual front disc brakes and single rear disc brake for effective stopping power. |
| Passive Features | |
| Frame Construction: | Robust chassis designed for stability and rider confidence. |
| Technology Features | |
| Infotainment | |
| Instrument Cluster: | Analog speedometer and tachometer, with basic indicator lights. No modern infotainment system. |
| Driver Assistance | |
| Rider Aids: | No electronic rider aids (e.g., ABS, traction control) are standard on this model. Focus is on mechanical performance. |
| Connectivity | |
| Connectivity Features: | None. This is a performance-focused motorcycle without electronic connectivity features. |
| Maintenance | |
| Service Intervals | |
| Oil And Filter Change: | Recommended every 4,000-6,000 km (2,500-3,750 miles) or annually, whichever comes first. |
| Spark Plug Replacement: | Recommended every 10,000-12,000 km (6,000-7,500 miles). |
| Air Filter Cleaning: | Recommended every 4,000-8,000 km (2,500-5,000 miles), depending on riding conditions. |
| Brake Fluid Replacement: | Recommended every 2 years or as per manual due to hygroscopic nature. |
| Coolant Replacement: | Recommended every 2 years. |
| Shaft Drive Lubrication: | Recommended every 1,000 km (600 miles) or annually with specified grease. |
| Fluid Specifications | |
| Engine Oil Viscosity: | SAE 10W-40 API SG or higher, JASO MA |
| Brake Fluid Type: | DOT 4 |
| Coolant Mixture: | 50% ethylene glycol-based antifreeze with distilled water |
| Known Issues | |
| Starter Clutch Wear: | Some models can experience wear on the starter clutch mechanism, leading to difficult starting. The manual will detail inspection and replacement procedures. |
| Carburetor Sync Drift: | Carburetors may require periodic synchronization to maintain smooth engine running and optimal performance. Manual covers this procedure. |
| Charging System Issues: | Potential issues with the regulator/rectifier or stator windings. The manual provides diagnostic steps and specifications. |
| Fuel Tap Diaphragm: | The diaphragm within the fuel tap can degrade over time, affecting fuel flow. Manual details its replacement. |
| Vehicle History | |
| Brand Heritage | |
| Manufacturer: | Yamaha Motor Company, a globally recognized manufacturer of motorcycles, marine products, and musical instruments. |
| Model Evolution | |
| Vmx Development: | The VMX12 V-Max was a groundbreaking 'muscle bike' renowned for its immense torque, V4 engine, and striking drag-racer styling. It was a significant departure from traditional motorcycle design. |
| Production | |
| Production Period: | The VMX12 V-Max was produced from 1985 through 2007, with significant updates during its lifespan. This manual covers later models within this generation. |
| Model Variants Covered: | Covers Yamaha VMX12 models produced between the 1996 and 2001 model years, which often included variations like the V-Max (VMX1200S) and potentially sub-variants depending on regional specifications. |
| Awards & Recognition | |
| Recognitions | |
| Motorcycle Reputation: | The V-Max is widely considered an icon of the 1980s and 1990s motorcycle scene, celebrated for its raw power and unique styling, earning it 'muscle bike' status. |
| Ratings | |
| Editorial Reviews: | Consistently praised by motorcycle publications for its performance and exhilarating ride characteristics. |