🏷️ Basic Information Identification Make: Peugeot Model: 107 Year: 2005 Engine: 1.4 HDi (Diesel) Codes Engine Code Common: DV4TED 👋 Introduction Market Position Segment: A-segment city car Target Audience: Urban commuters, first-time car buyers, fuel-conscious individuals. Competitive Analysis Key Competitors Era: Toyota Aygo, Citroën C1 (sharing the same platform/manufacturing with the 107 and Aygo). Key Features Design Philosophy: Compact, economical, maneuverable city car with a focus on practicality and low running costs. Availability: Originally a joint venture with Toyota (Toyota Aygo) and later Citroën (Citroën C1), all built at the Toyota Peugeot Citroën Automobile (TPCA) plant in Kolín, Czech Republic. 📋 Manual Details Coverage Areas General Coverage: Complete vehicle service and repair Page Count Estimated Page Count: Varies (typical for this era and vehicle size, hundreds of pages) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, disassembly, assembly, timing belt, lubrication system, cooling system, fuel system (diesel injection), exhaust system. Engine Electrical: Engine control unit (ECU) diagnostics, ignition system (glow plugs), starting system, charging system (alternator). Transmission: Manual transmission (MT) service, clutch operation, gearbox overhaul, driveshafts. Brakes: Hydraulic brake system, ABS (if equipped), brake pads, discs, calipers, master cylinder, bleeding procedures. Steering: Power steering system (if equipped), steering rack, tie rods, wheel alignment. Suspension: Front and rear suspension components, shock absorbers, springs, bushings, wheel bearings. Electrical System: Battery, charging system, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, power windows, central locking. Body And Chassis: Body panel repair, door mechanisms, hinges, latches, bumpers, interior trim removal and installation, chassis lubrication. HVAC: Heating, ventilation, and air conditioning (HVAC) system service and repair (if equipped). Procedures Included Maintenance Schedule: Detailed maintenance schedule with recommended intervals for oil changes, filter replacements, fluid checks, timing belt replacement, and other routine services. Troubleshooting: Comprehensive diagnostic procedures for common problems, fault codes (OBD-II), and symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for component replacement, overhaul, and adjustment for all major vehicle systems. Specifications: Torque specifications for all fasteners, fluid capacities and types, electrical component resistance values, diagnostic parameters. Diagrams And Illustrations: High-quality diagrams, exploded views, and illustrations to aid in understanding component layout and disassembly/assembly procedures. Technical Depth Depth: Suitable for both DIY enthusiasts and professional mechanics, covering everything from basic fluid changes to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Printable: Full Printable Zoom Capability Zoom: YES Binding Type Binding Type: Digital Download (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Direct Injection Diesel (TDCi) Engine Displacement: 1.4 liters (1398 cc) Cylinder Configuration: Inline 4-cylinder Bore X Stroke: 73.7 mm x 82.0 mm (typical for DV4 engine family) Compression Ratio: 17.9:1 (typical for DV4TED) Power Output Hp: Approx. 54 PS (40 kW) at 4000 rpm Torque Output Nm: Approx. 130 Nm (96 lb-ft) at 1750 rpm Fuel System Fuel Type: Diesel Injection System: Common Rail Direct Injection (CRDi) with turbocharger Performance Top Speed: Approx. 155 km/h (96 mph) Acceleration 0 62Mph: Approx. 15.5 seconds 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MT) Optional Transmission Type Optional: Automated Manual Transmission (AMT) - '2-Tronic' was an option on some models, though less common for the 1.4 HDi in this specific year. Features Clutch Type: Hydraulically operated dry single-plate clutch 📐 Dimensions Exterior Length: Approx. 3430 mm (135.0 in) Width: Approx. 1630 mm (64.2 in) Height: Approx. 1470 mm (57.9 in) Wheelbase: Approx. 2340 mm (92.1 in) Weights Curb Weight: Approx. 850 kg (1874 lbs) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 stars (for the Peugeot 107 in general, specific results may vary by exact configuration tested). Active Features ABS: Anti-lock Braking System (ABS) available, often standard or optional depending on trim level. Ebs: Electronic Brakeforce Distribution (EBD) often integrated with ABS. Passive Features Airbags: Driver and passenger front airbags standard; side airbags optional. Seatbelts: 3-point seatbelts with pre-tensioners and load limiters (front), 2-point or 3-point (rear). Child Seat Anchors: ISOFIX child seat mounting points (typically on rear seats). 💡 Technology Features Infotainment Audio System: Basic radio/CD player with standard speaker configuration. Higher trims may have upgraded systems. Driver Assistance Parking Sensors: Rear parking sensors available as an optional extra on some models. Connectivity Auxiliary Input: Auxiliary input for external music devices may be present on later models or as an aftermarket fitment. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 20,000 km (12,500 miles) or 1 year, whichever comes first. Air Filter Replacement: Every 40,000 km (25,000 miles) or 2 years. Fuel Filter Replacement: Every 40,000 km (25,000 miles) or 2 years for diesel models. Timing Belt Replacement: Crucial for the 1.4 HDi. Typically 120,000 km (75,000 miles) or 10 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine...
Urban commuters, first-time car buyers, fuel-conscious individuals.
Competitive Analysis
Key Competitors Era:
Toyota Aygo, Citroën C1 (sharing the same platform/manufacturing with the 107 and Aygo).
Key Features
Design Philosophy:
Compact, economical, maneuverable city car with a focus on practicality and low running costs.
Availability:
Originally a joint venture with Toyota (Toyota Aygo) and later Citroën (Citroën C1), all built at the Toyota Peugeot Citroën Automobile (TPCA) plant in Kolín, Czech Republic.
📋 Manual Details
Coverage Areas
General Coverage:
Complete vehicle service and repair
Page Count
Estimated Page Count:
Varies (typical for this era and vehicle size, hundreds of pages)
Power steering system (if equipped), steering rack, tie rods, wheel alignment.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, wheel bearings.
Electrical System:
Battery, charging system, starter motor, lighting systems (headlights, taillights, interior), fuses, relays, wiring diagrams, power windows, central locking.
Body And Chassis:
Body panel repair, door mechanisms, hinges, latches, bumpers, interior trim removal and installation, chassis lubrication.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system service and repair (if equipped).
Procedures Included
Maintenance Schedule:
Detailed maintenance schedule with recommended intervals for oil changes, filter replacements, fluid checks, timing belt replacement, and other routine services.
Troubleshooting:
Comprehensive diagnostic procedures for common problems, fault codes (OBD-II), and symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for component replacement, overhaul, and adjustment for all major vehicle systems.
Specifications:
Torque specifications for all fasteners, fluid capacities and types, electrical component resistance values, diagnostic parameters.
Diagrams And Illustrations:
High-quality diagrams, exploded views, and illustrations to aid in understanding component layout and disassembly/assembly procedures.
Technical Depth
Depth:
Suitable for both DIY enthusiasts and professional mechanics, covering everything from basic fluid changes to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printable:
Full Printable
Zoom Capability
Zoom:
YES
Binding Type
Binding Type:
Digital Download (PDF)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Turbocharged Direct Injection Diesel (TDCi)
Engine Displacement:
1.4 liters (1398 cc)
Cylinder Configuration:
Inline 4-cylinder
Bore X Stroke:
73.7 mm x 82.0 mm (typical for DV4 engine family)
Compression Ratio:
17.9:1 (typical for DV4TED)
Power Output Hp:
Approx. 54 PS (40 kW) at 4000 rpm
Torque Output Nm:
Approx. 130 Nm (96 lb-ft) at 1750 rpm
Fuel System
Fuel Type:
Diesel
Injection System:
Common Rail Direct Injection (CRDi) with turbocharger
Performance
Top Speed:
Approx. 155 km/h (96 mph)
Acceleration 0 62Mph:
Approx. 15.5 seconds
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MT)
Optional
Transmission Type Optional:
Automated Manual Transmission (AMT) - '2-Tronic' was an option on some models, though less common for the 1.4 HDi in this specific year.
Features
Clutch Type:
Hydraulically operated dry single-plate clutch
📐 Dimensions
Exterior
Length:
Approx. 3430 mm (135.0 in)
Width:
Approx. 1630 mm (64.2 in)
Height:
Approx. 1470 mm (57.9 in)
Wheelbase:
Approx. 2340 mm (92.1 in)
Weights
Curb Weight:
Approx. 850 kg (1874 lbs)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 stars (for the Peugeot 107 in general, specific results may vary by exact configuration tested).
Active Features
ABS:
Anti-lock Braking System (ABS) available, often standard or optional depending on trim level.
Ebs:
Electronic Brakeforce Distribution (EBD) often integrated with ABS.
Passive Features
Airbags:
Driver and passenger front airbags standard; side airbags optional.
Seatbelts:
3-point seatbelts with pre-tensioners and load limiters (front), 2-point or 3-point (rear).
Child Seat Anchors:
ISOFIX child seat mounting points (typically on rear seats).
💡 Technology Features
Infotainment
Audio System:
Basic radio/CD player with standard speaker configuration. Higher trims may have upgraded systems.
Driver Assistance
Parking Sensors:
Rear parking sensors available as an optional extra on some models.
Connectivity
Auxiliary Input:
Auxiliary input for external music devices may be present on later models or as an aftermarket fitment.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km (12,500 miles) or 1 year, whichever comes first.
Air Filter Replacement:
Every 40,000 km (25,000 miles) or 2 years.
Fuel Filter Replacement:
Every 40,000 km (25,000 miles) or 2 years for diesel models.
Timing Belt Replacement:
Crucial for the 1.4 HDi. Typically 120,000 km (75,000 miles) or 10 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Specification:
API CF/CG-4 or ACEA B3/B4, SAE 5W-30 or 5W-40 (check manual for exact spec, often low-SAPS for diesel particulate filters if present).
Coolant Specification:
Antifreeze/coolant concentrate meeting PSA (Peugeot-Citroën) standards, typically blue or green.
Brake Fluid Specification:
DOT 4
Transmission Fluid Specification:
Refer to manual for specific gear oil specification (e.g., SAE 75W-80 GL-4).
Known Issues
Diesel Particulate Filter Clogging:
Common in urban driving with short trips, leading to DPF regeneration issues and warning lights. Manual provides troubleshooting for this.
Clutch Wear:
Can be subject to wear, especially with city driving. Manual covers clutch inspection and replacement.
Ejection Seat Effect:
A term sometimes used for the vehicle's tendency to bounce over poor surfaces due to its short wheelbase and suspension tuning; not a fault but a characteristic.
📚 Vehicle History
Brand Heritage
Peugeot Segment History:
Peugeot has a long history of producing small, economical city cars dating back to models like the 205 and 106, continuing this legacy with the 107.
Model Evolution
Platform Sharing:
Part of the 'B-Zero' project alongside the Citroën C1 and Toyota Aygo, sharing the same basic chassis, engines, and production facilities.
Production
Production Period:
First generation: 2005-2014. The 2005 model year is part of the initial launch.
The Peugeot 107, along with its siblings, was well-regarded in Europe for its agility, fuel economy, and affordability, often appearing on 'best city car' lists for its segment.
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