1988 - 1998 PEUGEOT 205 SERVICE MANUAL - DOWNLOAD! * DIY (DO-IT-YOURSELF) FACTORY SERVICE / REPAIR / MAINTENANCE MANUAL FOR YEARS: ( 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 )PEUGEOT 205 SERVICE MANUAL (88 89 90 91 92 93 94 95 96 97 98)

( VERY HIGH QUALITY FACTORY SERVICE MANUAL - DOWNLOAD !! )

1. Language: English
2. Compatible: All Versions of Windows & Mac
3. File Format: PDF
4. Requirements: Adobe PDF Reader & WinZip.
5. Downloadable: YES


DESCRIPTION:
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COVERS ALL MODELS & ALL REPAIRS A-Z

THIS IS NOT GENERIC REPAIR INFORMATION! IT IS VEHICLE SPECIFIC. THIS IS THE EXACT SAME MANUAL USED BY TECHNICIANS AT THE DEALERSHIPS TO MAINTAIN, SERVICE, DIAGNOSE AND REPAIR YOUR VEHICLE.

COMPLETE STEP-BY-STEP INSTRUCTIONS, DIAGRAMS, ILLUSTRATIONS, WIRING SCHEMATICS, AND SPECIFICATIONS TO COMPLETELY REPAIR YOUR VEHICLE WITH EASE!

YOU GET EVERYTHING YOU WILL EVER NEED ON ONE EASY-TO-USE CD-MANUAL. NO MORE FLIPPING THROUGH BOOKS TO FIND WHAT YOU NEED. PRINT ONLY THE PAGES AND DIAGRAMS YOU REQUIRE. NO MORE GREASY PAGES OR TORN LOST PAPER MANUALS AGAIN.

ALL PAGES ARE PRINTABLE, SO PRINT OFF WHAT YOU NEED & TAKE IT WITH YOU TO YOUR VEHICLE OR WORKSHOP. YOU CAN BLOW-UP IMAGES AND THEN PRINT OFF ENLARGED COPIES!

FACTORY HIGHLY DETAILED REPAIR MANUALS, WITH COMPLETE INSTRUCTIONS AND ILLUSTRATIONS, WIRING SCHEMATICS AND DIAGRAMS TO COMPLETELY SERVICE AND REPAIR YOUR VEHICLE.

ALL MANUALS ARE WINDOWS VISTA32 and 64, XP, ME, 98, NT, 2000 COMPATIBLE AND WORK WITH MAC!

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SERVICE MANUAL COVERS:
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PART OF TABLE OF CONTENTS WITH PAGE NUMBERS:

Air cleaner filter element renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Air conditioning system check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Automatic transmission fluid level check . . . . . . . . . . . . . . . . . . . . . 5
Automatic transmission fluid renewal . . . . . . . . . . . . . . . . . . . . . . . . 23
Auxiliary drivebelt check and renewal . . . . . . . . . . . . . . . . . . . . . . . . 9
Bodywork, paint and exterior trim check . . . . . . . . . . . . . . . . . . . . . . 18
Brake fluid renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Clutch pedal stroke adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Coolant renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Driveshaft bellows check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Engine oil and filter renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Exhaust system check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Emissions control systems check . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Front brake pad check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fuel filter renewal - fuel injection models . . . . . . . . . . . . . . . . . . . . . 32
Handbrake check and adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Headlight beam alignment check . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Idle speed and mixture check and adjustment . . . . . . . . . . . . . . . . . 28
Ignition system check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Intensive maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Lock and hinge check and lubricatin . . . . . . . . . . . . . . . . . . . . . . . . 12
Manual transmission oil level check . . . . . . . . . . . . . . . . . . . . . . . . . 21
Manual transmission oil renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Rear brake pad condition check - models with rear disc brakes . . . 14
Rear brake shoe check - models with rear drum brakes . . . . . . . . . 13
Road test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Seat belt check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Spark plug renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Steering and suspension check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Throttle and choke cable lubricatin and adjustment . . . . . . . . . . . . 8
Timing belt renewal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Underbody and fuel/brake line check . . . . . . . . . . . . . . . . . . . . . . . . 16
Underbonnet check for fluid leaks and hose condition . . . . . . . . . . . 6

Capacities
Engine oil
XV and XW series engines (including filter) . . . . . . . . . . . . . . . . . . . . 4.5 litres
XY and XU series engines (including filter) . . . . . . . . . . . . . . . . . . . . 5.0 litres
TU series engines (including filter) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 litres
Cooling system
XV8, XW7, TU9 and TU3 series engines . . . . . . . . . . . . . . . . . . . . . . . 5.8 litres
XY7 and XY8 engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0 litres
XU engines (except automatic transmission models) . . . . . . . . . . . . . 6.6 litres
XU engines (automatic transmission models) . . . . . . . . . . . . . . . . . . . 6.7 litres
TU1 series engine (except Van models) . . . . . . . . . . . . . . . . . . . . . . . 7.0 litres
TU1 series engine (Van models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 litres
Manual transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.0 litres
Automatic transmission
From dry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.2 litres
Drain and refill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 litres
Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 litres
Engine
Oil filter:
XV, XW and XY series engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion C204
XU and TU series engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion F104
Cooling system
Antifreeze mixture:
Protection down to - 15ºC (5ºF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27% antifreeze
Protection down to - 35ºC (- 31ºF) . . . . . . . . . . . . . . . . . . . . . . . . . . . 50% antifreeze
Note: Refer to Chapter 3 for further details.
Fuel system
Air cleaner filter element:
Pre-1988 carburettor engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W138
1988 onward carburettor engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion U401
Fuel injection engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion W175
Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion L205
Idle speed and mixture CO content . . . . . . . . . . . . . . . . . . . . . . . . . . . . Refer to Chapter 4A, 4B and 4C Specifications
Ignition system
Spark plugs:
XV8, XW7 and XY7 engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RS9YCC or S281YC*
XY8 and XU5J engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion S7YCC or S279YC*
XU51C engines (up to 1988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion S9YCC or S281YC*
XU51C engines (from 1988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RC9YCC or C9YCX*
XU5JA engines (up to 1988) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion S7YCC or S279YC*
XU5JA (from 1988), XU5JA/K, XU9JA, XU9JA/K, XU9JA/Z and
XU9JA/L engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RC7YCC or C7YCX*
TU9 series, TU1 series, TU3 and TU3A engines . . . . . . . . . . . . . . . . . Champion RC9YCC or C9YCX*
TU3S engines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Champion RC7YCC or C7YCX*
*Peugeot recommendation
Spark plug electrode gap** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.7 to 0.8 mm
**The spark plug electrode gap quoted is that recommended by Champion for their specified plugs listed above. If spark plugs of any other type
are to be fitted, refer to their manufacturer’s recommendations.
Brakes
Front brake pad minimum lining thickness . . . . . . . . . . . . . . . . . . . . . . . 2.0 mm
Rear brake shoe minimum lining thickness . . . . . . . . . . . . . . . . . . . . . . 1.0 mm
Rear brake pad minimum lining thickness . . . . . . . . . . . . . . . . . . . . . . . 2.0 mm
Tyre pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See “Weekly checks”
Torque wrench settings Nm lbf ft
Spark plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 13
Manual transmission drain/filler plugs
BE1 and BE3 transmissions:
Main gearbox drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 7
Final drive drain plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 22
MA transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 19


SAMPLE PAGE FROM THE MANUAL:

The maintenance intervals in this manual are provided with the assumption that you, not the dealer, will be carrying out the work. These are the average maintenance intervals recommended for vehicles driven daily under normal conditions. Obviously some variation of these intervals may be expected depending on territory of use, and conditions encountered. If you wish to keep your vehicle in peak condition at all times, you may wish to perform some of these procedures more often. We encourage frequent maintenance because it enhances the efficiency, performance and resale value of your vehicle. If the vehicle is driven in dusty areas, used to tow a trailer, driven frequently at slow speeds (idling in traffic) or on short journeys, more frequent maintenance intervals are recommended.


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