🏷️ Basic Information Identification Make: Peugeot Model: 405 Year: 1990 Codes Platform Code: Type 150 👋 Introduction Market Position Target Audience: Professional technicians, experienced DIY mechanics, and owners seeking in-depth knowledge of their Peugeot 405. Competitive Analysis Value Proposition: Provides factory-level information for comprehensive vehicle maintenance and repair, often surpassing owner's manuals and generic guides. Key Features Accessibility: Instant PDF download for immediate use. Content Depth: Step-by-step procedures, critical specifications, illustrations, and diagnostic information. 📋 Manual Details Coverage Areas Coverage: Comprehensive service, repair, and maintenance for the Peugeot 405 1990 model year. Page Count Estimated Page Count: Varies by specific factory manual, but digital versions aim for comprehensive coverage comparable to factory equivalents. Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnosis, repair, and overhaul for various engine options (e.g., XU petrol, XUD diesel). Transmission: Repair and maintenance of manual and automatic transmissions. Suspension Steering: Inspection, repair, and alignment procedures for front and rear suspension, steering rack, and associated components. Brakes: Servicing and repair of hydraulic brake systems, including discs, drums, master cylinder, and ABS (if equipped). Electrical System: Wiring diagrams, component testing, diagnosis of lighting, ignition, charging, starting, and accessory systems. Fuel System: Diagnosis and repair of fuel injection systems (Bosch LE2-Jetronic, K-Jetronic on some variants), carburettor systems, and diesel fuel injection pumps. Cooling Heating Ac: Service procedures for the cooling system, heater core, and air conditioning system (if fitted). Body Chassis: Body panel repair, door mechanisms, interior trim, and chassis component servicing. Exhaust System: Inspection, diagnosis, and replacement of exhaust components. Climate Control: Service for heating system and optional air conditioning. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments. Troubleshooting: Diagnostic flowcharts and common problem identification. Disassembly Assembly: Step-by-step instructions for removing and refitting major components. Engine Rebuild: Detailed instructions for engine overhaul, including torque specifications and clearances. Transmission Overhaul: Procedures for rebuilding manual and automatic gearboxes. Electrical Diagnostics: Testing of sensors, actuators, ECUs, and wiring harness integrity. Body And Trim Repair: Instructions for interior and exterior trim removal and installation, minor bodywork. Wheel Alignment Specifications: Detailed front and rear wheel alignment settings. Technical Depth Depth: Covers everything from basic owner maintenance to advanced engine and transmission rebuilds, suitable for professional technicians and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital File Format: PDF Print Quality Printability: Full Printable Zoom Capability: YES Binding Type Binding Type: Digital Download (N/A for physical binding) Paper Type Paper Type: Digital Download (N/A for physical paper type) Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Common Petrol Engine Codes: XU5, XU7, XU9 (various displacements like 1.6L, 1.8L, 1.9L) Common Diesel Engine Codes: XUD7, XUD9 (1.8L, 1.9L naturally aspirated and turbocharged) Performance Horsepower Range: Approximately 70-125 hp depending on engine variant. Torque Range: Approximately 130-180 Nm depending on engine variant. Fuel System Petrol Injection Systems: Bosch LE2-Jetronic, Weber/Solex carburettors (early models), Bosch K-Jetronic (some performance variants). Diesel Injection Systems: Bosch inline and rotary fuel injection pumps. 🔧 Transmission Standard Manual Transmission Options: 5-speed manual (e.g., BA7, ML5 transmission types). Optional Automatic Transmission Options: 3-speed or 4-speed automatic transmissions (e.g., ZF 4HP18). Features Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Wheelbase: Approx. 2620 mm Length: Approx. 4240 mm Width: Approx. 1720 mm Weights Curb Weight Range: Approx. 1100-1300 kg depending on engine and body style. 🛡️ Safety Features Ratings Euroncap Rating Era: While Euro NCAP was in its infancy and not as comprehensive in 1990, the 405 was considered a safe vehicle for its time, with a focus on structural integrity. Active Features ABS: Available as an option on some higher trim levels and engine variants. Passive Features Seatbelts: Front and rear seat belts, with pre-tensioners on front belts on later models. Airbags: Driver airbag became available as an option in the later part of the 405's lifecycle, but not standard on the 1990 model. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player, often with optional upgraded speakers. Driver Assistance Cruise Control: Available as an option on some higher-specification models. Connectivity Connectivity Era: Very limited by modern standards; no integrated Bluetooth or USB connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 7,500 to 10,000 miles or 12 months, depending on driving conditions and oil type. Timing Belt Replacement: Critical interval for XU engines, typically 60,000 miles or 5 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Viscosity: API SG or SH, SAE 10W-40 or 5W-40 depending on climate (refer to manual for exact specs). Coolant Type: Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Peugeot recommends specific types (e.g., Autocool). Brake Fluid Type: DOT 3...
Professional technicians, experienced DIY mechanics, and owners seeking in-depth knowledge of their Peugeot 405.
Competitive Analysis
Value Proposition:
Provides factory-level information for comprehensive vehicle maintenance and repair, often surpassing owner's manuals and generic guides.
Key Features
Accessibility:
Instant PDF download for immediate use.
Content Depth:
Step-by-step procedures, critical specifications, illustrations, and diagnostic information.
📋 Manual Details
Coverage Areas
Coverage:
Comprehensive service, repair, and maintenance for the Peugeot 405 1990 model year.
Page Count
Estimated Page Count:
Varies by specific factory manual, but digital versions aim for comprehensive coverage comparable to factory equivalents.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnosis, repair, and overhaul for various engine options (e.g., XU petrol, XUD diesel).
Transmission:
Repair and maintenance of manual and automatic transmissions.
Suspension Steering:
Inspection, repair, and alignment procedures for front and rear suspension, steering rack, and associated components.
Brakes:
Servicing and repair of hydraulic brake systems, including discs, drums, master cylinder, and ABS (if equipped).
Electrical System:
Wiring diagrams, component testing, diagnosis of lighting, ignition, charging, starting, and accessory systems.
Fuel System:
Diagnosis and repair of fuel injection systems (Bosch LE2-Jetronic, K-Jetronic on some variants), carburettor systems, and diesel fuel injection pumps.
Cooling Heating Ac:
Service procedures for the cooling system, heater core, and air conditioning system (if fitted).
Body Chassis:
Body panel repair, door mechanisms, interior trim, and chassis component servicing.
Exhaust System:
Inspection, diagnosis, and replacement of exhaust components.
Climate Control:
Service for heating system and optional air conditioning.
Diagnostic flowcharts and common problem identification.
Disassembly Assembly:
Step-by-step instructions for removing and refitting major components.
Engine Rebuild:
Detailed instructions for engine overhaul, including torque specifications and clearances.
Transmission Overhaul:
Procedures for rebuilding manual and automatic gearboxes.
Electrical Diagnostics:
Testing of sensors, actuators, ECUs, and wiring harness integrity.
Body And Trim Repair:
Instructions for interior and exterior trim removal and installation, minor bodywork.
Wheel Alignment Specifications:
Detailed front and rear wheel alignment settings.
Technical Depth
Depth:
Covers everything from basic owner maintenance to advanced engine and transmission rebuilds, suitable for professional technicians and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital File Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Capability:
YES
Binding Type
Binding Type:
Digital Download (N/A for physical binding)
Paper Type
Paper Type:
Digital Download (N/A for physical paper type)
Requirements
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Common Petrol Engine Codes:
XU5, XU7, XU9 (various displacements like 1.6L, 1.8L, 1.9L)
Common Diesel Engine Codes:
XUD7, XUD9 (1.8L, 1.9L naturally aspirated and turbocharged)
Performance
Horsepower Range:
Approximately 70-125 hp depending on engine variant.
Torque Range:
Approximately 130-180 Nm depending on engine variant.
3-speed or 4-speed automatic transmissions (e.g., ZF 4HP18).
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2620 mm
Length:
Approx. 4240 mm
Width:
Approx. 1720 mm
Weights
Curb Weight Range:
Approx. 1100-1300 kg depending on engine and body style.
🛡️ Safety Features
Ratings
Euroncap Rating Era:
While Euro NCAP was in its infancy and not as comprehensive in 1990, the 405 was considered a safe vehicle for its time, with a focus on structural integrity.
Active Features
ABS:
Available as an option on some higher trim levels and engine variants.
Passive Features
Seatbelts:
Front and rear seat belts, with pre-tensioners on front belts on later models.
Airbags:
Driver airbag became available as an option in the later part of the 405's lifecycle, but not standard on the 1990 model.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player, often with optional upgraded speakers.
Driver Assistance
Cruise Control:
Available as an option on some higher-specification models.
Connectivity
Connectivity Era:
Very limited by modern standards; no integrated Bluetooth or USB connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles or 12 months, depending on driving conditions and oil type.
Timing Belt Replacement:
Critical interval for XU engines, typically 60,000 miles or 5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Viscosity:
API SG or SH, SAE 10W-40 or 5W-40 depending on climate (refer to manual for exact specs).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a 50/50 mix with distilled water. Peugeot recommends specific types (e.g., Autocool).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Type Automatic:
Dexron III or equivalent ATF fluid.
Known Issues
Electrical Gremlins:
Common for older European cars; faulty earth points, aging wiring loom insulation can cause intermittent issues.
Suspension Wear:
Worn ball joints, tie rod ends, and rear axle pivot bearings are common wear items.
Diesel Glow Plugs:
Failure of glow plugs or their control unit can lead to difficult cold starting in XUD diesel engines.
Rust:
Corrosion can be an issue in certain areas, particularly around wheel arches, sills, and the rear axle.
📚 Vehicle History
Brand Heritage
Peugeot Legacy:
Peugeot has a long history of producing well-engineered and comfortable family cars, building on success with models like the 205 and 309.
Model Evolution
405 Design Era:
Designed by Pininfarina, the 405 was launched in 1987 and represented a modern, aerodynamic design for its era.
405 Body Styles:
Offered as a 4-door saloon and a 5-door estate (Break).
Production
Production Period:
1987-1996 (Europe), with continued production under license in other regions.
🏆 Awards & Recognition
Recognitions
Car Of The Year:
Peugeot 405 was a strong contender in European Car of the Year awards, often ranking highly and winning accolades in various European markets.
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