🏷️ Basic Information Identification Make: Peugeot Model: 405 Year: 1996 Codes Platform Code: Type 4D (derived from PSA Group's Type 4 platform) 👋 Introduction Market Position Positioning: A family car that offered good ride comfort, practical space, and distinctive styling, competing in the C-segment. Competitive Analysis Competitors: Ford Sierra, Opel Vectra/Vauxhall Cavalier, Volkswagen Passat, Renault Laguna, Citroën Xantia. Key Features Design: Distinctive Pininfarina-styled body, known for its aerodynamic shape and spacious interior for its class. Ride Handling: Renowned for its excellent ride quality and handling, often praised for its 'active suspension' feel and comfortable highway cruising. Manual Utility Target Audience: Professional technicians and knowledgeable DIY mechanics. Value Proposition: Provides factory-level repair and maintenance information, enabling owners to perform tasks typically reserved for authorized service centers. 📋 Manual Details Coverage Areas Engine Coverage: Petrol (XU series: XU7, XU9, XU10, DW8 diesel variants may be covered depending on specific edition, though emphasis is petrol) Transmission Coverage: Manual and Automatic transmissions Chassis Coverage: Front-wheel drive (FWD) Page Count Estimated Page Count: Variable, typically 300-700+ pages for a comprehensive factory-style manual Manual Type Type: Service and Repair Manual (Workshop Manual) Language Language: English Format File Format: PDF Delivery Method: Instant Digital Download Compatibility: Windows and Mac OS Requirements: Adobe PDF Reader, WinZip (or equivalent decompression software) 📖 Manual Coverage Systems Covered Engine: Engine Mechanical (assembly, disassembly, overhaul), Engine Management (fuel injection, ignition, emissions), Cooling System, Lubrication System Transmission: Manual Gearbox (clutch, gearbox overhaul, selector mechanism), Automatic Gearbox (operation, overhaul, fluid service), Driveshafts and Differentials Brakes: Hydraulic System (master cylinder, lines, calipers, wheel cylinders), ABS System (if equipped), Parking Brake Suspension: Front Suspension (struts, control arms, ball joints), Rear Suspension (torsion beams, shock absorbers, bushings), Wheel Alignment specifications Steering: Steering Gear (rack and pinion), Power Steering System (pump, hoses, fluid) Electrical: Wiring Diagrams, Fuses and Relays, Battery, Charging System (alternator), Starting System (starter motor), Ignition System, Lighting System, Instrument Panel and Gauges, Power Accessories (windows, locks) Body: Body and Frame, Doors, Hood, Trunk, Bumpers, Interior Trim, Glass and Seals, HVAC System (heating, ventilation, air conditioning) Procedures Included Maintenance: Scheduled Maintenance (oil changes, filter replacements, fluid checks), Inspection Procedures, Lubrication Points Repair: Engine Overhaul, Transmission Repair, Brake System Overhaul, Suspension Component Replacement, Electrical Component Diagnosis and Repair Diagnostics: Troubleshooting Guides, Fault Code Interpretation (OBD-I or specific Peugeot diagnostics if applicable), Diagnostic Procedures for Major Systems Disassembly Assembly: Step-by-step procedures for removal, disassembly, cleaning, inspection, reassembly, and installation of all major components. Technical Depth Depth: Comprehensive, covering from basic maintenance to in-depth component overhaul and diagnostic troubleshooting. 📊 Manual Specifications File Format Print Quality: Full Printable (High Resolution for clear text and diagrams) Zoom Functionality: YES (Allows zooming in for detailed inspection of diagrams and text) Binding Type Digital Binding: N/A (Digital File) Paper Type Digital Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Code Examples: XU7 JP4 (1.8L), XU9 (1.9L), XU10J2 (2.0L) Performance Horsepower Range: Approximately 90 hp to 125 hp depending on engine variant. Torque Range: Approximately 140 Nm to 180 Nm depending on engine variant. Fuel System Injection Type: Multi-point fuel injection (MPI) common on petrol engines. Ignition System: Electronic Ignition (Distributorless Ignition System - DIS - on some later models or specific engines). Engine Layout Configuration: Inline 4-cylinder, transverse mounting. Engine Features Timing Drive: Timing Belt (requiring periodic replacement, a critical maintenance item). 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (AL4 or similar PSA unit) Features Manual Fluid Type: Refer to manual for specific API GL-4 or GL-5 gear oil, viscosity grade (e.g., 75W-90 or 80W-90). Automatic Fluid Type: Refer to manual for specific ATF specification (e.g., Dexron III equivalent or proprietary Peugeot fluid). 📐 Dimensions Exterior Length: Approx. 4400 mm (173.2 in) for Sedan, slightly longer for Estate (Break). Width: Approx. 1700 mm (66.9 in) Height: Approx. 1420 mm (55.9 in) for Sedan. Weights Curb Weight: Approx. 1100-1250 kg (2425-2755 lbs) depending on engine and trim. 🛡️ Safety Features Ratings Euro Ncap: Euro NCAP ratings for this era are not directly comparable to modern standards. However, earlier 405 models typically performed moderately in front impact tests. Active Features ABS: Available on higher trims or as an option on certain models. Passive Features Airbags: Driver airbag standard on many 1996 models; passenger airbag optional or standard on top trims. Seatbelts: Pre-tensioning seatbelts at the front. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette player, often with basic speaker systems. CD players were optional or aftermarket additions. Driver Assistance Cruise Control: Available as an option on higher trim levels, particularly with petrol engines. Connectivity Exterior Lighting: Halogen headlights. Fog lights were common options. Wiring for accessory lights is usually covered in diagrams. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first. Refer to manual for...