🏷️ Basic Information Identification Make: Peugeot Model: 405 Generation Generation: 1st Generation (Type 155) Codes Model Code: Type 155 👋 Introduction Market Position Vehicle Segment: Compact/Mid-size family car Target Audience: DIY mechanics, independent repair shops, Peugeot enthusiasts Competitive Analysis Key Competitors Era: Ford Sierra, Opel/Vauxhall Vectra, Volkswagen Passat, Renault 21, Fiat Croma Key Features Design Influences: Designed by Pininfarina, known for its aerodynamic and elegant styling. Manual Utility: Essential for accurate diagnostics, efficient repairs, and preserving the longevity of the Peugeot 405. 📋 Manual Details Coverage Areas Covered Model Years: 1992, 1993, 1994, 1995, 1996, 1997 Page Count Estimated Page Count: 1000+ Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Full coverage of all engine variants, including disassembly, assembly, inspection, and repair of all internal components (pistons, rings, bearings, crankshaft, camshaft, valves, etc.) Engine Management And Emissions: Detailed diagnostics and repair procedures for fuel injection systems (Bosch Motronic, Magneti Marelli), ignition systems, sensor testing, and emission control systems (catalytic converter, EGR, EVAP). Transmission Manual: Complete overhaul and repair procedures for manual gearboxes, including clutch replacement, gear selection mechanisms, and internal component servicing. Transmission Automatic: Diagnostic and repair information for automatic transmissions, including fluid checks, hydraulic system diagnosis, and internal component repair where applicable. Suspension And Steering: Detailed procedures for front and rear suspension component replacement (struts, shocks, control arms, bushings), power steering system diagnosis and repair, and wheel alignment specifications. Brakes: Comprehensive coverage of hydraulic brake systems, including disc and drum brake servicing, ABS diagnostics and component testing, brake fluid specifications, and bleeding procedures. Electrical System: Extensive electrical schematics, wiring diagrams for all major systems, component testing procedures, fuse and relay identification, and troubleshooting for lighting, charging, starting, and accessory circuits. Body And Chassis: Information on body panel repair, door and window mechanisms, interior trim removal and installation, corrosion prevention, and chassis component identification. Heating Ventilation And Air Conditioning (HVAC): Diagnostic and repair procedures for the HVAC system, including refrigerant handling (where applicable), blower motor, A/C compressor, and climate control unit servicing. Procedures Included Routine Maintenance: Detailed step-by-step instructions for oil changes, filter replacements, spark plug service, coolant flushes, and general inspection points. Troubleshooting Diagnostics: Systematic diagnostic trees and symptom-based troubleshooting guides for common and uncommon issues across all vehicle systems. Component Replacement: Detailed instructions for replacing virtually every mechanical and electrical component on the vehicle. Engine Rebuilds: Complete instructions for engine disassembly, inspection, measurement of critical components, and reassembly with torque specifications. Transmission Overhauls: Guidance on the complete disassembly, cleaning, inspection, and reassembly of both manual and automatic transmissions. Brake System Repair: Procedures for replacing brake pads, rotors, calipers, brake lines, and ABS components. Electrical Component Testing And Replacement: Instructions on how to test and replace alternators, starters, sensors, relays, ECUs, and other electrical modules. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic fluid changes to complete engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable, allowing for quick access to specific information. Print Quality Image Resolution: High-resolution for clear diagrams and illustrations. Diagram Clarity: Clear, easy-to-understand exploded views and schematics. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Common Engine Variants: 1.6L (XU5), 1.8L (XU7), 2.0L (XU9/XU10 J4/J4R - including Mi16), 1.9L TD (XUD7TE), 1.9L D (XUD7) Performance Typical Horsepower Range: 60 hp (1.9D) to 160 hp (2.0 Mi16) Typical Torque Range: 81 lb-ft (1.9D) to 133 lb-ft (2.0 Mi16) Fuel System Fuel Delivery Petrol: Carbureted (early models) and Multi-point Fuel Injection (MPI) depending on engine and market. Fuel Delivery Diesel: Indirect injection, often with turbocharging (TD). 🔧 Transmission Standard Standard Transmission: 5-speed manual Optional Optional Transmission: 3-speed or 4-speed automatic (ZF or PSA units) Features Transmission Fluid Manual: API GL-4, SAE 75W-90 or 80W-90 (specific grade varies by model and manufacturer recommendation). Transmission Fluid Automatic: ATF Type T-IV or equivalent, specified by manufacturer (e.g., PSA LT 71141). 📐 Dimensions Exterior Length: Approx. 4400 mm (173.2 in) Width: Approx. 1700 mm (66.9 in) Height: Approx. 1400 mm (55.1 in) Weights Curb Weight Range: 1100 - 1350 kg (2425 - 2976 lbs) depending on engine and trim 🛡️ Safety Features Ratings Euro Ncap Rating: Not officially rated under modern Euro NCAP standards. Early models would have lower ratings compared to contemporary vehicles. Active Features Active Safety Features: ABS (Anti-lock Braking System) available on higher trims and later models, front disc brakes, rear drum brakes. Passive Features Passive Safety Features: Seat belts (front pre-tensioners on some models), energy-absorbing steering column, reinforced passenger cell, side impact beams (later models). 💡 Technology Features Infotainment Infotainment System: Basic radio/cassette player or CD player, with aftermarket upgrades common. Driver Assistance Driver Assistance Features: Limited by modern standards;...