🏷️ Basic Information Identification Make: Peugeot Model: 806 Year: 2002 Engine: 2.0 HDi (DW10TD) with particle filter Codes Engine Code Primary: DW10TD Vehicle Platform: SEMI 👋 Introduction Market Position Market Position: The Peugeot 806 was a family-oriented MPV (Multi-Purpose Vehicle) that competed in a segment with vehicles like the Renault Espace, Ford Galaxy, and Volkswagen Sharan. The 2.0 HDi engine offered strong torque and fuel efficiency, making it a popular choice for families and long-distance travel. Competitive Analysis Competitors: Renault Espace III/IV, Ford Galaxy Mk1/Mk2, Volkswagen Sharan Mk1, Seat Alhambra Mk1, Fiat Ulysse, Lancia Zeta. The 806 was known for its comfortable ride and practical interior layout. Key Features Key Features: Spacious interior with flexible seating configurations, comfortable ride, reliable 2.0 HDi diesel engine, Euro NCAP safety ratings, good fuel economy for its class. 📋 Manual Details Coverage Areas Coverage: Complete factory service and repair for Peugeot 806 2.0 HDi (With particle filter) 2002 models, all engines, trims, and transmissions. Page Count Page Count: Not specified, but described as 'COMPLETE and INTACT' and covering 'every single detail'. Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Systems: Engine mechanical, engine management, fuel system (including high-pressure common rail injection and particle filter system), exhaust system, cooling system, lubrication system, ignition system (where applicable to diesel), transmission (manual and automatic), clutch, drivetrain, suspension (front and rear), steering system, braking system (including ABS/ESP), body electrical systems, lighting, climate control, infotainment, safety systems, interior components, exterior trim, and chassis. Bodywork And Chassis: Includes repair and maintenance of body panels, doors, glass, interior trim, seating, and chassis components. Corrosion protection details and repair procedures are also covered. Emission Control System: Specific information on the Diesel Particulate Filter (DPF) system, including its function, regeneration process, diagnostic fault codes related to the DPF, and recommended maintenance or replacement procedures. Procedures Included Procedures: Routine maintenance, scheduled servicing, troubleshooting guides, diagnostic procedures, component removal and installation, repair procedures for all major systems, electrical wiring diagrams, torque specifications, component testing, overhaul instructions, and system adjustments. Diagnostic Procedures: Detailed steps for diagnosing common faults, using diagnostic tools (e.g., OBD-II scanners), reading fault codes, and performing component tests. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagnostic trees and fault code interpretations. Suitable for DIY enthusiasts and professional mechanics. Torque Specifications: Includes specific torque values for critical fasteners across all major systems, ensuring proper assembly and preventing damage. Electrical Systems Electrical Coverage: Comprehensive wiring diagrams for all vehicle systems, including engine control, lighting, instruments, comfort systems, power windows, central locking, and optional equipment. Troubleshooting of electrical faults and component testing. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Printable without any restriction, designed for clarity with top-quality diagrams. Binding Type Binding Type: Digital download (no physical binding) Paper Type Paper Type: N/A (Digital Format) Requirements Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder turbocharged direct injection diesel Engine Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 17.7:1 Power Output: 81 kW (110 PS; 109 hp) at 4000 rpm Torque Output: 250 Nm (184 lb-ft) at 1750 rpm Performance Fuel Type: Diesel Emission Control: Equipped with a Diesel Particulate Filter (DPF). Fuel System Fuel System: Common Rail direct injection, high-pressure fuel pump, injectors, electronic engine control unit (ECU). Fuel Filter Part Number: Refer to manual for specific part numbers (e.g., Purflux CS763, Bosch 1 457 070 001). Lubrication System Oil Capacity: Approx. 5.2 liters Oil Specification: ACEA B3/B4, API CF-4 or higher. Refer to manual for specific grade (e.g., 5W-40 or 10W-40 depending on climate). Cooling System Coolant Capacity: Approx. 8.0 liters Coolant Specification: Peugeot approved antifreeze/coolant, typically long-life (red or blue), mixed 50/50 with distilled water. 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission Optional Transmission Type Optional: 4-speed automatic transmission (AL4/DP0 variant) Features Clutch Type: Hydraulically operated, dry single-plate clutch (manual). Manual Transmission Fluid Type: Refer to manual (typically API GL-4 or GL-5, SAE 75W-80 or 75W-90). Automatic Transmission Fluid Type: Refer to manual (typically LT 71141 or equivalent). 📐 Dimensions Exterior Length: 4450 mm Width: 1800 mm Height: 1700 mm Wheelbase: 2820 mm Cargo Cargo Volume Seats Up: Approx. 300 - 400 liters (depending on seat configuration) Cargo Volume Seats Down: Approx. 700 - 900 liters (with rear seats removed/folded) Weights Curb Weight: Approx. 1600-1700 kg (depending on specification) Gross Vehicle Weight: Approx. 2200-2300 kg Wheels Tires Wheel Bolt Pattern: 5x108 Wheel Size Standard: 15-inch or 16-inch alloy or steel wheels Tire Size Standard: 205/65 R15 or 215/55 R16 (depending on trim) 🛡️ Safety Features Ratings Euroncap Rating: 4 stars for adult occupant protection (tested in 1999, applies to earlier models but representative...