🏷️ Basic Information Identification Make: Peugeot Model: Expert Generation Code: VF3X Model Variant: HDi 16V Model Years Covered: 2004-2005 👋 Introduction Market Position Segment: Light Commercial Vehicle (LCV) / Panel Van Target Audience: Businesses, tradespeople, fleet operators, mechanics Competitive Analysis Key Competitors: Ford Transit, Renault Trafic, Volkswagen Transporter, Fiat Scudo, Citroën Jumper/Relay Key Features Vehicle Orientation: Practical, versatile, reliable for commercial use Manual Value Proposition: Enables cost-effective maintenance and repair, empowering owners and technicians 📋 Manual Details Coverage Areas Coverage Scope: Complete Factory Service Repair Workshop Diagnostic Coverage: Comprehensive troubleshooting procedures Repair Coverage: All repair procedures Maintenance Coverage: Complete servicing procedures Page Count Estimated Pages: Hundreds (specific count not provided but implies extensive detail) Manual Type Type: Service Repair Workshop Manual Language Language: English (implied by product description and common industry practice for this market) Format Digital Format: PDF Download Usage Rights Licensing: Lifetime use, no expiry dates Device Compatibility: Unlimited devices (computer, tablet, smartphone) Printing Rights: Printable (single page or entire manual) Platform Compatibility: Windows & MAC compatible 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, internal components, timing, lubrication system Engine Management: Fuel injection system, ignition system, emissions control, ECU diagnostics Transmission Manual: Manual transmission removal, disassembly, repair, clutch system Transmission Automatic: Automatic transmission removal, disassembly, repair, torque converter (if applicable to variant) Drivetrain: Front axle, drive shafts, constant velocity joints, rear axle (if applicable) Suspension: Front suspension, rear suspension, shock absorbers, springs, bushings, wheel alignment Steering: Steering rack, power steering system, steering column, linkages Brakes: Brake system components, hydraulic system, ABS, EBD, brake fluid, parking brake Electrical System: Battery, charging system, starter motor, lighting system, wiring diagrams, fuses, relays Body And Chassis: Body panel repair, interior trim, doors, windows, tailgate, underbody protection HVAC: Heating, ventilation, and air conditioning system components and service Safety Systems: Airbag system, seatbelt pre-tensioners Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, inspections Major Repairs: Engine overhaul, transmission rebuild, suspension component replacement Troubleshooting Diagnostics: Fault finding for all systems, diagnostic trouble codes (DTCs) interpretation Component Replacement: Step-by-step guides for replacing common and critical parts Torque Specifications: Accurate torque settings for all critical fasteners Wiring Diagrams: Detailed electrical schematics for all circuits Technical Depth Depth Level: Professional-grade, suitable for mechanics and advanced DIYers Detail Level: Hundreds of pages with detailed photos & diagrams, step-by-step instructions, exploded diagrams 📊 Manual Specifications File Format Format Type: PDF Searchability: Likely searchable text within PDF (standard for modern manuals) Print Quality Print Capability: High-quality printable pages Binding Type Binding: Digital download, no physical binding Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: DW10ATED (common for 2.0 HDi variants) Engine Type: Inline 4-cylinder, Turbocharged Direct Injection Diesel Displacement: 1997 cc (2.0 Liters) Bore X Stroke: 85 mm x 88 mm Compression Ratio: 17.3:1 (typical for DW10ATED) Valve Train: DOHC (Double Overhead Camshaft), 4 valves per cylinder (16V) Fuel System: Common Rail Direct Injection (CRDi) with Bosch or Delphi system Induction: Turbocharged with Intercooler Performance Horsepower: Approximately 94 PS (93 bhp / 69 kW) at 4000 rpm Torque: Approximately 215 Nm (159 lb-ft) at 1900 rpm 🔧 Transmission Standard Type: 5-speed Manual Transmission Optional Type: 4-speed Automatic Transmission (less common for this period/engine variant, but possible) Features Fluid Type Manual: API GL-4 or GL-5, SAE 75W-80 (specific Peugeot part number recommended, e.g., 9730.AE or 9730.AE equivalent) Clutch Type: Hydraulically actuated dry single-plate clutch 📐 Dimensions Exterior Body Styles: Panel Van, Combi Van, Crew Cab Wheelbase Options: Standard and Long Wheelbase (L1 and L2) Cargo Cargo Volume Standard Wb: Approx. 4.2 m³ (148 cu ft) Cargo Volume Long Wb: Approx. 5.1 m³ (180 cu ft) Weights Gross Vehicle Weight: Varies by configuration, typically 2.7 to 3.0 tonnes Payload Capacity: Approx. 800-1200 kg, depending on configuration 🛡️ Safety Features Ratings Euro Ncap Rating: Generally 3-star for early models, updated versions may vary. Refer to specific crash test data for 2004-2005. Active Features ABS: Anti-lock Braking System (standard on most variants) Ebd: Electronic Brakeforce Distribution (often paired with ABS) Passive Features Airbags: Driver airbag (standard), Passenger airbag (optional/standard on some trims) Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, often with steering wheel controls on higher trims. Display: Multi-function display in the dashboard for trip computer, service reminders, and audio information. Driver Assistance Cruise Control: Available as an option on some variants. Parking Sensors: Rear parking sensors available as an option on higher specifications. Connectivity Bluetooth: May be available as an aftermarket or factory option on later models of this generation, but less common on 2004-2005 base models. 🔧 Maintenance Service Intervals General Oil Change Interval: Typically 12,500 miles (20,000 km) or 1 year, whichever comes first. Air Filter Replacement: Check every 12,500 miles (20,000 km), replace as needed or every 25,000 miles (40,000...