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PEUGEOT PARTNER 1.9 D 2004 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Engine: 1.9 D (Diesel) Codes Engine Code Typical: DW8B (likely) 👋 Introduction Market Position Vehicle Segment: Light commercial vehicle (LCV) / Compact MPV. Primary Use: Designed for both commercial (cargo transport) and passenger (family) use. Competitive Analysis Key Competitors: Renault Kangoo, Citroën Berlingo, Ford Transit Connect. Key Features Versatility: Offers flexible configurations for cargo and passenger carrying. Practicality: Emphasis on load space, accessibility (sliding doors), and ease of use. Durability: Built to withstand the demands of commercial use. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: Digital PDF Download Print Quality: Full Printable Delivery Method: Instant Download Software Requirements: Adobe PDF Reader & WinZip Compatibility: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, overhaul, and reassembly of the 1.9 D diesel engine, including cylinder head, block, pistons, connecting rods, crankshaft, camshaft, timing system, and lubrication system. Fuel System Diesel: Detailed procedures for the diesel fuel injection system, including fuel pump, injectors, fuel filter, fuel lines, and glow plug system. Cooling System: Radiator, water pump, thermostat, hoses, fan, and coolant specifications. Exhaust System: Exhaust manifold, pipes, catalytic converter (if applicable), and muffler. Transmission Manual: Service and repair procedures for the manual gearbox, clutch operation, gear linkage, and transmission fluid specifications. Drivetrain: Front-wheel drive system, driveshafts, CV joints, and wheel bearings. Suspension: Front suspension (MacPherson struts), rear suspension (torsion beam or leaf springs depending on variant), shock absorbers, springs, and bushes. Steering: Steering rack, steering column, power steering system (if equipped), and steering linkage. Brakes Hydraulic: Front disc brakes, rear drum brakes (typical), brake calipers, wheel cylinders, master cylinder, brake fluid specifications, bleeding procedures, and parking brake system. Electrical System: Battery, charging system (alternator, regulator), starting system (starter motor), ignition system (glow plugs), lighting, fuses, relays, and basic wiring diagrams. Body And Chassis: Body panels, doors, windows, locks, interior trim, bumpers, and chassis components. Heating And Ventilation: HVAC system, heater core, ventilation blower, and controls. Procedures Included Maintenance Schedule: Detailed recommended maintenance schedule covering oil changes, filter replacements, fluid checks, inspections, and component replacements at specific mileage or time intervals. Troubleshooting: Diagnostic flowcharts and common problem identification for various systems. Repair Procedures: Step-by-step instructions for component removal, installation, and adjustment for virtually all vehicle systems. Diagnostics: Information on identifying and resolving faults, including symptom-based troubleshooting. Torque Specifications: Essential torque settings for critical fasteners across all major components. Technical Depth Coverage Level: Complete disassembly and overhaul of all major mechanical and electrical systems. Diagrams And Illustrations: High-quality diagrams and step-by-step instructions for clear visual guidance. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF document. Zoom Capability: YES (Zoom IN/OUT) Print Quality Printability: Full Printable Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Diesel Displacement: 1.9 Liters (1868 cc) Cylinders: 4 Valvetrain: SOHC (Single Overhead Camshaft) Bore X Stroke: 82.2 mm x 92 mm (typical) Compression Ratio: 19.5:1 (typical) Performance Horsepower Output: Approx. 69 PS (68 bhp / 51 kW) at 4600 rpm Torque Output: Approx. 125 Nm (92 lb-ft) at 2000 rpm Fuel System Injection Type: Indirect Injection (IDI) with Bosch VE rotary or inline pump (typical) Fuel Type: Diesel 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Optional Transmission Type Optional: Likely not available for this specific engine/year combination. Features Clutch Type: Hydraulically operated single dry plate clutch 📐 Dimensions Exterior Body Styles Available: Panel Van, Combi Van (passenger variant) Wheelbase: Approx. 2690 mm Length: Approx. 4100 mm - 4270 mm (depending on configuration) Cargo Cargo Volume Typical Van: Approx. 2.8 - 3.3 cubic meters Weights Gross Vehicle Weight Rating Gvwr: Varies by payload, typically around 1800-2000 kg Curb Weight Typical: Approx. 1200-1350 kg 🛡️ Safety Features Ratings Euro Ncap Rating: Likely 3-star (based on contemporary LCV ratings, exact data for this specific variant may vary). Active Features ABS: Optional, depending on trim level and market. Passive Features Airbags: Driver airbag standard; passenger airbag optional. Seatbelts: Three-point seatbelts with pre-tensioners (front). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player (optional, depending on trim). Driver Assistance Cruise Control: Optional on higher trims. Connectivity Bluetooth: Unlikely to be standard on this model year. 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 10,000-15,000 km or 12 months, whichever comes first. Oil Filter Replacement: Replace with every oil change. Air Filter Replacement: Typically every 20,000-30,000 km or as needed based on operating conditions. Fuel Filter Replacement: Typically every 40,000-60,000 km. Timing Belt Replacement: Crucial: Typically every 80,000-120,000 km or 5-7 years. Consult manual for exact interval and procedure. Fluid Specifications Engine Oil Type: API CF or ACEA B3/B4 specification, SAE 10W-40 or 15W-40 (refer to manual...
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PEUGEOT PARTNER 1.9 D 2004 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Year:
2004
Engine:
1.9 D (Diesel)
Codes
Engine Code Typical:
DW8B (likely)
👋 Introduction
Market Position
Vehicle Segment:
Light commercial vehicle (LCV) / Compact MPV.
Primary Use:
Designed for both commercial (cargo transport) and passenger (family) use.
Competitive Analysis
Key Competitors:
Renault Kangoo, Citroën Berlingo, Ford Transit Connect.
Key Features
Versatility:
Offers flexible configurations for cargo and passenger carrying.
Practicality:
Emphasis on load space, accessibility (sliding doors), and ease of use.
Durability:
Built to withstand the demands of commercial use.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Digital PDF Download
Print Quality:
Full Printable
Delivery Method:
Instant Download
Software Requirements:
Adobe PDF Reader & WinZip
Compatibility:
All Versions of Windows & Mac
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, overhaul, and reassembly of the 1.9 D diesel engine, including cylinder head, block, pistons, connecting rods, crankshaft, camshaft, timing system, and lubrication system.
Fuel System Diesel:
Detailed procedures for the diesel fuel injection system, including fuel pump, injectors, fuel filter, fuel lines, and glow plug system.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, and coolant specifications.
Exhaust System:
Exhaust manifold, pipes, catalytic converter (if applicable), and muffler.
Transmission Manual:
Service and repair procedures for the manual gearbox, clutch operation, gear linkage, and transmission fluid specifications.
Drivetrain:
Front-wheel drive system, driveshafts, CV joints, and wheel bearings.
Suspension:
Front suspension (MacPherson struts), rear suspension (torsion beam or leaf springs depending on variant), shock absorbers, springs, and bushes.
Steering:
Steering rack, steering column, power steering system (if equipped), and steering linkage.
Brakes Hydraulic:
Front disc brakes, rear drum brakes (typical), brake calipers, wheel cylinders, master cylinder, brake fluid specifications, bleeding procedures, and parking brake system.
Electrical System:
Battery, charging system (alternator, regulator), starting system (starter motor), ignition system (glow plugs), lighting, fuses, relays, and basic wiring diagrams.
Body And Chassis:
Body panels, doors, windows, locks, interior trim, bumpers, and chassis components.
Heating And Ventilation:
HVAC system, heater core, ventilation blower, and controls.
Procedures Included
Maintenance Schedule:
Detailed recommended maintenance schedule covering oil changes, filter replacements, fluid checks, inspections, and component replacements at specific mileage or time intervals.
Troubleshooting:
Diagnostic flowcharts and common problem identification for various systems.
Repair Procedures:
Step-by-step instructions for component removal, installation, and adjustment for virtually all vehicle systems.
Diagnostics:
Information on identifying and resolving faults, including symptom-based troubleshooting.
Torque Specifications:
Essential torque settings for critical fasteners across all major components.
Technical Depth
Coverage Level:
Complete disassembly and overhaul of all major mechanical and electrical systems.
Diagrams And Illustrations:
High-quality diagrams and step-by-step instructions for clear visual guidance.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text within the PDF document.
Zoom Capability:
YES (Zoom IN/OUT)
Print Quality
Printability:
Full Printable
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Diesel
Displacement:
1.9 Liters (1868 cc)
Cylinders:
4
Valvetrain:
SOHC (Single Overhead Camshaft)
Bore X Stroke:
82.2 mm x 92 mm (typical)
Compression Ratio:
19.5:1 (typical)
Performance
Horsepower Output:
Approx. 69 PS (68 bhp / 51 kW) at 4600 rpm
Torque Output:
Approx. 125 Nm (92 lb-ft) at 2000 rpm
Fuel System
Injection Type:
Indirect Injection (IDI) with Bosch VE rotary or inline pump (typical)
Fuel Type:
Diesel
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual
Optional
Transmission Type Optional:
Likely not available for this specific engine/year combination.
Features
Clutch Type:
Hydraulically operated single dry plate clutch
📐 Dimensions
Exterior
Body Styles Available:
Panel Van, Combi Van (passenger variant)
Wheelbase:
Approx. 2690 mm
Length:
Approx. 4100 mm - 4270 mm (depending on configuration)
Cargo
Cargo Volume Typical Van:
Approx. 2.8 - 3.3 cubic meters
Weights
Gross Vehicle Weight Rating Gvwr:
Varies by payload, typically around 1800-2000 kg
Curb Weight Typical:
Approx. 1200-1350 kg
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Likely 3-star (based on contemporary LCV ratings, exact data for this specific variant may vary).
Active Features
ABS:
Optional, depending on trim level and market.
Passive Features
Airbags:
Driver airbag standard; passenger airbag optional.
Seatbelts:
Three-point seatbelts with pre-tensioners (front).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player (optional, depending on trim).
Driver Assistance
Cruise Control:
Optional on higher trims.
Connectivity
Bluetooth:
Unlikely to be standard on this model year.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 10,000-15,000 km or 12 months, whichever comes first.
Oil Filter Replacement:
Replace with every oil change.
Air Filter Replacement:
Typically every 20,000-30,000 km or as needed based on operating conditions.
Fuel Filter Replacement:
Typically every 40,000-60,000 km.
Timing Belt Replacement:
Crucial: Typically every 80,000-120,000 km or 5-7 years. Consult manual for exact interval and procedure.
Fluid Specifications
Engine Oil Type:
API CF or ACEA B3/B4 specification, SAE 10W-40 or 15W-40 (refer to manual for exact grade and capacity).
Coolant Type:
Ethylene glycol-based antifreeze/coolant, typically a pink or blue long-life type (refer to manual for specific Peugeot specification).
Brake Fluid Type:
DOT 4.
Transmission Fluid Type:
API GL-4 specification, SAE 75W-80 or 75W-90 gear oil (refer to manual for exact capacity and type).
Known Issues
Common Problems Diesel:
Glow plug failure, injector pump issues, timing belt wear leading to potential engine damage if not replaced, exhaust manifold cracks, occasional turbocharger (if fitted on other variants) issues, clutch wear.
Common Problems General:
Suspension wear (bushings, ball joints), electrical gremlins (especially in older vehicles), door lock actuator failures, rust on bodywork in certain climates.
📚 Vehicle History
Brand Heritage
Peugeot History:
Peugeot has a long history in manufacturing light commercial vehicles and passenger cars, known for its practical and robust designs.
Model Evolution
Partner Generation:
This 2004 model falls within the first generation of the Peugeot Partner (M49), produced from 1996 to 2008. It underwent facelifts during its production run.
Production
Manufacturing Location:
Primarily manufactured in Europe, notably at PSA Peugeot Citroën plants.
🏆 Awards & Recognition
Recognitions
Van Of The Year Contributions:
The Peugeot Partner has historically been a strong contender and recipient of 'Van of the Year' awards in various European markets during its generations.
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