🏷️ Basic Information Identification Make: Peugeot Model: Partner Codes Platform Code: B9 Generation Generation Code: M49/M59 👋 Introduction Market Position Vehicle Segment: Compact panel van / leisure activity vehicle (LAV) Competitive Analysis Competitors: Citroën Berlingo, Fiat Doblò, Renault Kangoo, Volkswagen Caddy Key Features Versatility: Designed for both commercial utility and passenger transport, offering a practical and adaptable platform. Practicality: Emphasis on interior space, sliding doors for easy access, and a robust, functional design. 📋 Manual Details Coverage Areas Years Covered: 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'very detailed' and covering all procedures) Manual Type Type: Full Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine diagnostics, repair, rebuild, maintenance, including timing, cooling, lubrication, fuel, ignition, and emissions systems. Transmission: Service and repair of manual and automatic transmissions, clutch systems, and driveline components. Brakes: Detailed procedures for hydraulic systems, ABS, parking brake, and component replacement (pads, discs, lines). Suspension And Steering: Diagnosis and repair of suspension components (struts, shocks, bushings, ball joints), steering rack, power steering system. Electrical System: Comprehensive coverage of starting and charging systems, lighting, instrumentation, comfort and convenience features, and ECU diagnostics with wiring diagrams. Body And Chassis: Body repair procedures, panel replacement, interior trim, doors, windows, and structural components. Heating Ventilation And Air Conditioning: HVAC system diagnosis, refrigerant handling, component replacement (compressor, condenser, evaporator). Fuel System: Fuel pump, injectors, lines, tank, and evaporative emissions control system service. Procedures Included Maintenance: Routine scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, fault code interpretation, and symptom-based troubleshooting. Repair: Detailed step-by-step instructions for repairing or replacing virtually all mechanical and electrical components. Rebuilding: Procedures for rebuilding major components such as engines, transmissions, and steering racks. Diagnostics: In-depth diagnostic procedures, including the use of diagnostic tools and interpretation of sensor data. Technical Depth Depth: Comprehensive, suitable for professional technicians, yet accessible to experienced DIY mechanics. Covers everything from basic adjustments to complete overhauls. 📊 Manual Specifications File Format Compatibility: All versions of Windows & Mac Requirements: Adobe PDF Reader & WinRAR Print Quality Printability: Full Printable Binding Type Binding: Digital Download (Printable pages) Paper Type Media: Digital PDF Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Variants: Includes coverage for various petrol and diesel engines, common variants are likely: 1.1L TU1M, 1.4L TU3M, 1.6L TU5JP, 1.9L DW8 Diesel, 1.9L DW8B Diesel, 2.0L HDi Diesel. Performance Horsepower Range: Approximately 55-90 hp depending on engine variant. Fuel System Injection Types: Port Fuel Injection (Petrol), Direct Injection (Diesel - HDi). 🔧 Transmission Standard Transmission Type: Likely a 5-speed manual transmission as standard across most variants. Optional Transmission Type: Some models may have offered an automated manual transmission (e.g., Citroën's SensoDrive on similar platforms) or a traditional automatic, though less common. Features Clutch Type: Dry single-plate clutch (manual transmission). 📐 Dimensions Exterior Length: Approximately 4110-4137 mm (depending on specific model/year). Width: Approximately 1715-1720 mm. Height: Approximately 1803-1834 mm. Cargo Cargo Volume: Typically around 3.0 cubic meters, expandable with folding rear seats. Weights Gross Vehicle Weight: Varies by configuration, typically in the range of 1700-1900 kg. 🛡️ Safety Features Ratings Euro Ncap Score: Early models generally received moderate Euro NCAP ratings. Later models saw improvements, but specific scores for the 1996-2005 range would require specific testing year data. Active Features ABS: Optional or standard on higher trims. Electronic Brakeforce Distribution: Often paired with ABS. Passive Features Airbags: Driver's airbag standard on many models, passenger airbag often optional or standard on higher trims. 💡 Technology Features Infotainment Radio System: Basic radio/cassette or CD players were common. Higher trims might have featured RDS, steering wheel controls, and a small multi-function display. Driver Assistance Cruise Control: Available on some higher-spec models, particularly for long-distance driving or commercial use. Connectivity Remote Central Locking: Available on many models, often with keyless entry functionality. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 15,000 km or 12 months, whichever comes first (for petrol engines). Diesel engines may have slightly different intervals. Timing Belt Replacement: Crucial service item. For most petrol engines, typically every 90,000-120,000 km or 5-6 years. Diesel engines (DW8, HDi) will have specific intervals, often around 120,000 km. Timing chain for some engine variants may not require periodic replacement. Spark Plug Replacement: Petrol engines: Approximately every 60,000 km. Fluid Specifications Engine Oil Type: Varies by engine. Common specifications include API SJ/SL or ACEA A3/B3/B4. Viscosities like 5W-40 or 10W-40 are common. Check specific engine manual for exact grade. Coolant Type: Ethylene glycol-based coolant, typically OAT (Organic Acid Technology) type, often blue or pink. Example: G48 or G30 specification. Brake Fluid Type: DOT 3 or DOT...