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Peugeot Partner 2003 Service Repair Manual

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🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2003 Codes Internal Reference: PGE_PRT_03_SRM_PDF 👋 Introduction Market Position Vehicle Segment: Light Commercial Vehicle (LCV) / Compact MPV Competitive Analysis Competitors 2003: Citroën Berlingo, Renault Kangoo, Fiat Doblo, Ford Transit Connect. Key Features Vehicle Appeal: Versatile, practical, spacious interior, affordable running costs, robust construction for commercial use. Manual Value Proposition Target Audience: Professional technicians, DIY enthusiasts with basic mechanical and electrical knowledge. Benefit: Empowers owners to perform maintenance and repairs confidently, saving on labor costs. 📋 Manual Details Coverage Areas Engine Types: Petrol (1.1L, 1.4L) and Diesel (1.9D) Transmission Types: Manual Transmission (4-speed and 5-speed) Chassis Variants: Panel Van, Combi Van Page Count Estimated Pages: 800+ Manual Type Manual Type: Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt, cylinder head, pistons, crankshaft, lubrication system. Fuel System: Fuel injection system (MPI for petrol, indirect injection for diesel), fuel pump, injectors, fuel filter replacement. Ignition System: Spark plugs, ignition coils, distributor (if applicable), ignition timing. Cooling System: Radiator, thermostat, water pump, coolant hoses, fan operation. Exhaust System: Exhaust manifold, catalytic converter, muffler, oxygen sensors (if applicable). Transmission Manual: Clutch assembly, gearbox overhaul, gear shift mechanism, differential. Brake System: Brake pads, discs, calipers, master cylinder, brake lines, ABS system (if equipped), parking brake. Suspension: Front suspension (struts, wishbones), rear suspension (torsion beam, shock absorbers), wheel alignment. Steering: Steering rack, power steering pump (if equipped), steering column, tie rod ends. Electrical System: Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams. Body And Interior: Door mechanisms, seat adjustment, dashboard removal, interior trim, body panel repair. HVAC: Air conditioning system, heater core, blower motor, climate controls. Procedures Included Maintenance Schedules: Routine maintenance intervals for oil changes, filters, spark plugs, timing belt replacement. Troubleshooting: Diagnostic procedures for common problems, fault code interpretation (where applicable). Repair Procedures: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly. Diagnostics: Detailed diagnostic flowcharts for various systems. Component Replacement: Guidance on replacing major components like engines, transmissions, brakes, and suspension parts. Electrical Diagnostics: Troubleshooting electrical circuits, testing components, reading wiring diagrams. Torque Specifications: Precise torque values for critical fasteners. Technical Depth Depth Level: Comprehensive: Covers everything from basic maintenance to complex engine and transmission overhauls, including detailed electrical schematics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Print Quality Printability: Full Printable - High-resolution for clear printing of text and diagrams. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Simulation: N/A (Digital Download) Compatibility Operating Systems: Compatible with all versions of Windows and Mac OS. Requirements Software Requirements: Adobe PDF Reader and WinZip (or equivalent unzipping software). Features Digital Features: Zoom IN/OUT capability, searchable text (if OCR applied). ⚙️ Engine Specifications Primary Engine Petrol Engine Code Petrol: TU1JP (1.1L) / TU3JP (1.4L) Displacement Petrol: 1124cc (1.1L) / 1360cc (1.4L) Horsepower Petrol 1 1: 60 PS (59 hp / 44 kW) Torque Petrol 1 1: 94 Nm (69 lb-ft) @ 3200 rpm Horsepower Petrol 1 4: 75 PS (74 hp / 55 kW) Torque Petrol 1 4: 111 Nm (82 lb-ft) @ 3400 rpm Primary Engine Diesel Engine Code Diesel: DW8 (1.9D) Displacement Diesel: 1868cc (1.9L) Horsepower Diesel: 70 PS (69 hp / 51 kW) Torque Diesel: 125 Nm (92 lb-ft) @ 2000 rpm Fuel System Fuel Type: Unleaded Petrol / Diesel Engine Management ECU Details: Refer to specific engine type for ECU and diagnostic port (OBD-II compatible). 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (MA5) Optional Optional Transmission: 4-speed Automatic Transmission (AL4) on some 1.4L petrol models (less common) Features Clutch Type: Single dry plate, hydraulically operated Fluid Specifications Manual Transmission Fluid: API GL-5, SAE 75W-80 (e.g., Esso Transflui SAE 75W-80, Total Gear GL5 75W-80) 📐 Dimensions Exterior Length Length Mm: 4108 mm (standard wheelbase) Exterior Width Width Mm: 1718 mm (excluding mirrors) Exterior Height Height Mm: 1800 mm (unladen) Cargo Volume Cargo Volume Litres: 3000 litres (maximum) Weights Gross Vehicle Weight Kg: Approx. 1850 kg (depending on variant) Payload Kg: Approx. 500-600 kg (depending on variant) Wheelbase Wheelbase Mm: 2693 mm 🛡️ Safety Features Ratings Euro Ncap Rating: 3 Stars (for the 2004 model year, indicative for 2003) Active Features ABS: Optional on most variants, standard on higher trims. Passive Features Airbags: Driver airbag standard, passenger airbag optional. Seatbelts: Three-point seatbelts with pre-tensioners (front). 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with basic speaker system. Manual includes details for head unit removal and replacement. Driver Assistance Cruise Control: Optional on higher trim levels, details on installation and operation likely covered. Connectivity Remote Central Locking: Standard on most models, manual covers key fob battery replacement and system troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval Petrol: 15,000 km or 12 months, whichever comes first. Oil Change...
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Stichworte: 2003 Car Cars Partner Peugeot
Peugeot Partner 2003 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Peugeot
Model:
Partner
Year:
2003
Codes
Internal Reference:
PGE_PRT_03_SRM_PDF
👋 Introduction
Market Position
Vehicle Segment:
Light Commercial Vehicle (LCV) / Compact MPV
Competitive Analysis
Competitors 2003:
Citroën Berlingo, Renault Kangoo, Fiat Doblo, Ford Transit Connect.
Key Features
Vehicle Appeal:
Versatile, practical, spacious interior, affordable running costs, robust construction for commercial use.
Manual Value Proposition
Target Audience:
Professional technicians, DIY enthusiasts with basic mechanical and electrical knowledge.
Benefit:
Empowers owners to perform maintenance and repairs confidently, saving on labor costs.
📋 Manual Details
Coverage Areas
Engine Types:
Petrol (1.1L, 1.4L) and Diesel (1.9D)
Transmission Types:
Manual Transmission (4-speed and 5-speed)
Chassis Variants:
Panel Van, Combi Van
Page Count
Estimated Pages:
800+
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, timing belt, cylinder head, pistons, crankshaft, lubrication system.
Fuel System:
Fuel injection system (MPI for petrol, indirect injection for diesel), fuel pump, injectors, fuel filter replacement.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable), ignition timing.
Cooling System:
Radiator, thermostat, water pump, coolant hoses, fan operation.
Exhaust System:
Exhaust manifold, catalytic converter, muffler, oxygen sensors (if applicable).
Transmission Manual:
Clutch assembly, gearbox overhaul, gear shift mechanism, differential.
Brake System:
Brake pads, discs, calipers, master cylinder, brake lines, ABS system (if equipped), parking brake.
Suspension:
Front suspension (struts, wishbones), rear suspension (torsion beam, shock absorbers), wheel alignment.
Steering:
Steering rack, power steering pump (if equipped), steering column, tie rod ends.
Electrical System:
Battery, alternator, starter motor, lighting system, fuses, relays, wiring diagrams.
Body And Interior:
Door mechanisms, seat adjustment, dashboard removal, interior trim, body panel repair.
HVAC:
Air conditioning system, heater core, blower motor, climate controls.
Procedures Included
Maintenance Schedules:
Routine maintenance intervals for oil changes, filters, spark plugs, timing belt replacement.
Troubleshooting:
Diagnostic procedures for common problems, fault code interpretation (where applicable).
Repair Procedures:
Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly.
Diagnostics:
Detailed diagnostic flowcharts for various systems.
Component Replacement:
Guidance on replacing major components like engines, transmissions, brakes, and suspension parts.
Electrical Diagnostics:
Troubleshooting electrical circuits, testing components, reading wiring diagrams.
Torque Specifications:
Precise torque values for critical fasteners.
Technical Depth
Depth Level:
Comprehensive: Covers everything from basic maintenance to complex engine and transmission overhauls, including detailed electrical schematics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Print Quality
Printability:
Full Printable - High-resolution for clear printing of text and diagrams.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Simulation:
N/A (Digital Download)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac OS.
Requirements
Software Requirements:
Adobe PDF Reader and WinZip (or equivalent unzipping software).
Features
Digital Features:
Zoom IN/OUT capability, searchable text (if OCR applied).
⚙️ Engine Specifications
Primary Engine Petrol
Engine Code Petrol:
TU1JP (1.1L) / TU3JP (1.4L)
Displacement Petrol:
1124cc (1.1L) / 1360cc (1.4L)
Horsepower Petrol 1 1:
60 PS (59 hp / 44 kW)
Torque Petrol 1 1:
94 Nm (69 lb-ft) @ 3200 rpm
Horsepower Petrol 1 4:
75 PS (74 hp / 55 kW)
Torque Petrol 1 4:
111 Nm (82 lb-ft) @ 3400 rpm
Primary Engine Diesel
Engine Code Diesel:
DW8 (1.9D)
Displacement Diesel:
1868cc (1.9L)
Horsepower Diesel:
70 PS (69 hp / 51 kW)
Torque Diesel:
125 Nm (92 lb-ft) @ 2000 rpm
Fuel System
Fuel Type:
Unleaded Petrol / Diesel
Engine Management
ECU Details:
Refer to specific engine type for ECU and diagnostic port (OBD-II compatible).
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (MA5)
Optional
Optional Transmission:
4-speed Automatic Transmission (AL4) on some 1.4L petrol models (less common)
Features
Clutch Type:
Single dry plate, hydraulically operated
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-80 (e.g., Esso Transflui SAE 75W-80, Total Gear GL5 75W-80)
📐 Dimensions
Exterior Length
Length Mm:
4108 mm (standard wheelbase)
Exterior Width
Width Mm:
1718 mm (excluding mirrors)
Exterior Height
Height Mm:
1800 mm (unladen)
Cargo Volume
Cargo Volume Litres:
3000 litres (maximum)
Weights
Gross Vehicle Weight Kg:
Approx. 1850 kg (depending on variant)
Payload Kg:
Approx. 500-600 kg (depending on variant)
Wheelbase
Wheelbase Mm:
2693 mm
🛡️ Safety Features
Ratings
Euro Ncap Rating:
3 Stars (for the 2004 model year, indicative for 2003)
Active Features
ABS:
Optional on most variants, standard on higher trims.
Passive Features
Airbags:
Driver airbag standard, passenger airbag optional.
Seatbelts:
Three-point seatbelts with pre-tensioners (front).
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with basic speaker system. Manual includes details for head unit removal and replacement.
Driver Assistance
Cruise Control:
Optional on higher trim levels, details on installation and operation likely covered.
Connectivity
Remote Central Locking:
Standard on most models, manual covers key fob battery replacement and system troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval Petrol:
15,000 km or 12 months, whichever comes first.
Oil Change Interval Diesel:
10,000 km or 12 months, whichever comes first (severe use may require shorter intervals).
Timing Belt Replacement Petrol:
Every 90,000 km or 5 years, whichever comes first.
Timing Belt Replacement Diesel:
Every 120,000 km or 6 years, whichever comes first.
Fluid Specifications
Engine Oil Petrol 1 1:
API SL/SM, ACEA A3/B3/B4, Viscosity: 10W-40 or 5W-40 (refer to manual for specific ambient temperature ratings)
Engine Oil Petrol 1 4:
API SL/SM, ACEA A3/B3/B4, Viscosity: 10W-40 or 5W-40
Engine Oil Diesel:
API CF/CG-4, ACEA B3/B4, Viscosity: 10W-40 or 5W-40
Coolant:
Antifreeze/Coolant conforming to PSA specification (e.g., Peugeot/Citroën Extended Life Coolant - blue or green).
Brake Fluid:
DOT 4
Known Issues
Common Wear Items:
Clutch wear, front suspension components (ball joints, bushings), exhaust system corrosion, potential for gearbox synchromesh wear on higher mileage vehicles.
Electrical Quirks:
Occasional issues with central locking, window regulators, and dashboard warning lights due to age and wiring loom wear.
📚 Vehicle History
Brand Heritage
Peugeot Commercial History:
Peugeot has a long-standing reputation for producing practical and reliable light commercial vehicles, dating back to the early 20th century.
Model Evolution
Partner Generation:
First generation (Launched 1996), the 2003 model represents a mid-life facelift or a continuation of the initial design with minor updates.
Production
Manufacturing Locations:
Primarily manufactured in France (e.g., PSA Group's Vigo plant in Spain, Sochaux plant in France).
🏆 Awards & Recognition
Recognitions
European Van Of The Year:
The Peugeot Partner (and its sibling, the Citroën Berlingo) was awarded 'European Van of the Year' in 1997, indicating its strong market presence and design.
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