🏷️ Basic Information Identification Make: Peugeot Model: Partner Year: 2004 Engine Variant: 1.6i 16V Petrol Codes Engine Code Common: NFU (TU5JP4) 👋 Introduction Market Position Vehicle Segment: Light commercial vehicle (LCV) / Leisure Activity Vehicle (LAV) Target Audience Manual: Professional technicians, experienced DIY mechanics, vehicle owners seeking in-depth repair knowledge. Competitive Analysis Competitors: Citroën Berlingo, Renault Kangoo, Fiat Doblo, Ford Transit Connect. Key Features Manual Value Proposition: Comprehensive factory-level information for diagnosing, repairing, and maintaining the Peugeot Partner. Manual Benefit: Empowers users with factory-trained knowledge for confident repairs and maintenance, potentially saving significant costs. 📋 Manual Details Coverage Areas Manual Type: Service Repair Manual Language: English Format: PDF (Downloadable) Print Specifications: Full Printable Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, timing, lubrication, cooling. Fuel System: Fuel injection system (Bosch Motronic or similar), fuel pump, injectors, fuel filter, evaporative emissions control. Ignition System: Spark plugs, ignition coils, ignition timing, electronic ignition control. Exhaust System: Exhaust manifold, catalytic converter, mufflers, emissions control. Transmission Manual: Manual gearbox (BE4/BE3 variants), clutch, gear selection, lubrication. Transmission Automatic: Details for any automatic variants if applicable to the 2004 model range. Drivetrain: Front-wheel drive, drive shafts, CV joints, differential. Suspension Front: MacPherson strut suspension, springs, shock absorbers, wishbones, anti-roll bar. Suspension Rear: Torsion beam suspension, shock absorbers, springs. Steering System: Power steering system, steering rack, steering column, tie rods. Brake System: Front disc brakes, rear drum brakes, ABS (if equipped), brake fluid, hydraulic system, parking brake. Electrical System: Battery, charging system (alternator), starting system (starter motor), lighting, fuses, relays. Body Electrical: Wipers, washers, horn, power windows, central locking, interior lighting. Bodywork And Chassis: Body panel removal and installation, door mechanisms, glass, bumpers, chassis components. HVAC System: Air conditioning system, heating, ventilation, blower motor, controls. Diagnostics: Diagnostic trouble codes (DTCs), OBD-II scanning procedures, component testing. Procedures Included Maintenance: Routine maintenance, fluid changes (oil, coolant, brake fluid), filter replacements, spark plug replacement. Troubleshooting: Diagnostic procedures for common problems, symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major components and systems. Disassembly Assembly: Detailed procedures for removing and reinstalling all vehicle components. Rebuilding: Instructions for overhauling major components like engines and transmissions. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems. Specifications: Torque specifications, clearances, fluid capacities, wear limits. Technical Depth Level Of Detail: Factory level, suitable for professional technicians and advanced DIY enthusiasts. Completeness: Complete coverage of all aspects of vehicle repair and maintenance for the specified model. Illustrations: High-quality diagrams, exploded views, and photographs to aid in understanding procedures. 📊 Manual Specifications File Format File Type: PDF Requirements: Adobe PDF Reader, WinZip (for download extraction) Compatibility: All versions of Windows & Mac Print Quality Printability: Yes, printable in its entirety or specific pages. Zoom Capability: Yes, allows for zooming in/out of diagrams and text. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 16-valve, DOHC Engine Displacement: 1.6 Liters (1587 cc) Bore X Stroke: 78.5 mm x 82.0 mm (typical for TU5JP4) Compression Ratio: Approximately 10.2:1 to 10.8:1 (depending on specific variant) Performance Horsepower: Approximately 90-110 PS (66-81 kW) at ~5750-6000 RPM (depending on specific engine tune). Torque: Approximately 135-150 Nm (99-111 lb-ft) at ~3500-4000 RPM (depending on specific engine tune). Fuel System Fuel Delivery: Multi-point fuel injection (MPI), electronic control. Fuel Type: Unleaded Petrol (Gasoline) Ignition System: Electronic ignition, distributorless ignition system (DIS) or coil-on-plug (COP). Fluid Capacities Engine Engine Oil Capacity: Approximately 3.4 - 3.7 Liters (with filter change), refer to manual for exact specification and oil grade (e.g., 5W-40 or 10W-40 meeting PSA standards). Coolant Capacity: Approximately 6.0 - 6.5 Liters, typically requires a 50/50 mix of antifreeze and distilled water (e.g., PSA approved G30 coolant). 🔧 Transmission Standard Type Manual: 5-speed manual transmission (e.g., BE4 series or similar) Transmission Fluid Capacity: Approximately 2.0 - 2.2 Liters of manual transmission fluid (e.g., API GL-4, SAE 75W-80 or 75W-90) Optional Type Automatic: Possibly available with a 4-speed automatic transmission on some variants, but 5-speed manual is most common for this engine. Features Clutch Type: Hydraulically operated, dry single-plate clutch. 📐 Dimensions Exterior Length: Approximately 4110 mm (standard wheelbase) Width: Approximately 1720 mm (excluding mirrors) Height: Approximately 1810 mm Cargo Load Volume: Varies based on configuration, typically around 3000 liters in a standard cargo van setup. Weights Gross Vehicle Weight: Approximately 1900 - 2100 kg (depending on configuration) 🛡️ Safety Features Ratings Euro Ncap Rating: Euro NCAP ratings for the first generation Partner (pre-facelift 2002-2008) varied. Early models typically received 3 to 4 stars for adult occupant protection, but specific 2004 model data should be verified. Active Features ABS: Anti-lock Braking System (ABS) available as an option or standard on higher trims. Esp: Electronic Stability Program (ESP) was less...