Polaris 400 500 Sportsman 2002 Manual de Servicio ESP
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🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman
Year:
2002
Model Variant:
400, 500
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Segment:
Utility ATV (All-Terrain Vehicle)
Competitive Analysis
Key Competitors 2002:
Honda Foreman, Yamaha Kodiak, Suzuki QuadRunner, Kawasaki Prairie
Key Features Vehicle
Versatility:
Designed for utility, recreation, and trail riding with robust carrying capacity.
Key Features Manual
Authenticity:
Genuine factory service manual, ensuring accuracy and completeness.
📋 Manual Details
Coverage Areas
Coverage Scope:
All systems, maintenance, and repairs
Page Count
Page Count:
355
Manual Type
Manual Type:
Factory Service Manual
Language
Language:
Spanish (ESPANOL)
Format
File Format:
PDF
Delivery
Delivery Method:
Digital Download (ZIP)
📖 Manual Coverage
Systems Covered
Engine Mechanics:
Complete engine disassembly, assembly, timing, lubrication, cooling, starting, and charging systems.
Fuel System:
Carburetor adjustment, fuel pump, fuel tank, lines, and filters.
Drivetrain:
Transmission (PVT - Polaris Variable Transmission), final drive, front and rear differentials, driveshafts, and CV joints.
Suspension:
Front and rear suspension systems, shock absorbers, control arms, ball joints, and steering linkage.
Brakes:
Hydraulic brake system, calipers, master cylinder, brake lines, pads, and rotors.
Electrical System:
Battery, charging system, ignition system, lighting, accessories, and starter motor.
Wiring Diagrams:
Comprehensive, high-quality wiring diagrams for all electrical circuits.
Body And Chassis:
Frame, body panels, racks, and seating.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, and lubrication points.
Troubleshooting:
Diagnostic procedures and common issue resolution.
Repair Procedures:
Step-by-step instructions for component disassembly and reassembly.
Tune Up:
Engine tuning, carburetor synchronization, and ignition timing adjustments.
Technical Data:
Specifications, tolerances, and torque values for all components.
Technical Depth
Depth:
Comprehensive from basic maintenance to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
Print Quality:
High Quality, Fully Printable
Navigation
Bookmarking:
Bookmarked for easy navigation
Content Quality
Illustrations:
Hundreds of detailed illustrations and diagrams
⚙️ Engine Specifications
Primary Engine 400
Engine Type:
4-stroke, Single Cylinder
Displacement:
376cc
Bore X Stroke:
80mm x 74.4mm
Cooling System:
Liquid-Cooled
Primary Engine 500
Engine Type:
4-stroke, Single Cylinder
Displacement:
499cc
Bore X Stroke:
92mm x 76mm
Cooling System:
Liquid-Cooled
Fuel System
Carburetor Type:
Mikuni VM32SS (400), Mikuni BSR42 (500)
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
🔧 Transmission
Drive System
Transmission Type:
Polaris Variable Transmission (PVT) with Engine Braking
Drive Modes:
2WD/4WD (On-Demand All-Wheel Drive)
Gear Selection:
Automatic (High, Low, Neutral, Reverse, Park)
Transmission Fluid
Fluid Type:
Polaris PS-4 4-stroke Synthetic Oil (refer to manual for specific viscosity and capacity)
📐 Dimensions
Exterior Dimensions
Length:
Approx. 81 in (205.7 cm)
Width:
Approx. 46 in (116.8 cm)
Height:
Approx. 47 in (119.4 cm)
Cargo Capacity
Front Rack Capacity:
Approx. 90 lbs (41 kg)
Rear Rack Capacity:
Approx. 180 lbs (82 kg)
Weights
Dry Weight:
Approx. 570-590 lbs (258-268 kg) depending on model variant
Wheelbase
Wheelbase:
Approx. 50.5 in (128.3 cm)
Ground Clearance
Ground Clearance:
Approx. 10.25 in (26 cm)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Meets ANSI and SFI standards for ATVs.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Passive Features
Lighting:
Dual 25W headlights, 8W taillight.
💡 Technology Features
Infotainment
Instrumentation:
Digital odometer, speedometer, fuel gauge, 4WD indicator, high/low gear indicator, neutral indicator, reverse indicator, oil light.
Driver Assistance
Engine Braking:
Integrated engine braking within the PVT system for downhill control.
Connectivity
Charging System:
12V DC electrical system with charging output for battery.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or 6 months (refer to manual for precise recommendations).
Air Filter Maintenance:
Inspect every 25 hours, clean/replace as needed (more frequently in dusty conditions).
Spark Plug Replacement:
Refer to manual for recommended interval based on usage.
Fluid Specifications
Engine Oil Type:
Polaris PS-4 4-stroke Synthetic Oil (or equivalent SAE 5W-50).
Engine Oil Capacity:
Refer to manual for specific capacity (typically around 2.1 quarts / 2.0 liters).
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water).
Known Issues
Common Wear Items:
PVT belt, wheel bearings, tie rod ends, ball joints due to demanding use.
Carburetor Tuning:
May require occasional adjustment or cleaning, especially if fuel quality varies.
📚 Vehicle History
Brand Heritage
Polaris History:
Polaris Inc. is an American manufacturer of snowmobiles, ATVs, motorcycles, and UTVs, known for innovation in the powersports industry since 1954.
Model Evolution
Sportsman Lineage:
The Sportsman line, introduced in 1993, became a benchmark for utility and comfort in the ATV market, evolving through various engine sizes and feature packages.
Production
Manufacturing Location:
Spirit Lake, Iowa, USA
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
Polaris Sportsman series generally received positive reviews from ATV publications for its performance and utility throughout the early 2000s.
Refer to manual for specific capacity (typically around 2.1 quarts / 2.0 liters).
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water).
Known Issues
Common Wear Items:
PVT belt, wheel bearings, tie rod ends, ball joints due to demanding use.
Carburetor Tuning:
May require occasional adjustment or cleaning, especially if fuel quality varies.
📚 Vehicle History
Brand Heritage
Polaris History:
Polaris Inc. is an American manufacturer of snowmobiles, ATVs, motorcycles, and UTVs, known for innovation in the powersports industry since 1954.
Model Evolution
Sportsman Lineage:
The Sportsman line, introduced in 1993, became a benchmark for utility and comfort in the ATV market, evolving through various engine sizes and feature packages.
Production
Manufacturing Location:
Spirit Lake, Iowa, USA
🏆 Awards & Recognition
Recognitions
Atv Industry Awards:
Polaris Sportsman series generally received positive reviews from ATV publications for its performance and utility throughout the early 2000s.
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