This comprehensive workshop service repair manual provides detailed instructions and illustrations to guide you through every repair and service procedure for Polaris ATVs and Light Utility Vehicles. Covering models like the Trail Blazer, Trail Boss, Xplorer 300-400-500, Sport 400, Sportsman 500-4x4, Xpress 300-400, Scrambler 400-500-4x4-6x6, Magnum 2x4-4x4-6x6, and Big Boss 500 6x6, this manual encompasses production years 1996, 1997, and 1998. The manual utilizes detailed sub-steps to expand on repair procedure information, ensuring clarity and thoroughness. Notes, cautions, and warnings are included throughout each chapter to highlight critical information, ensuring safety and proper execution of procedures. Numbered instructions guide you through every repair step-by-step, providing a clear and organized approach. Bold figure numbers allow for quick cross-referencing between instructions and illustrations, facilitating efficient navigation. The manual is generously illustrated with detailed drawings and photos, making it easy to visualize and understand each procedure. Enlarged insets offer a closer look at specific parts, allowing for detailed examination. A numbered table of contents ensures quick and effortless access to the information you need. This manual empowers you to confidently diagnose and repair electrical system issues. Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use, simplifying complex tasks. The manual covers a wide range of components and systems, including: * **Engine:** Engine Mechanical, Engine Coolant, Engine Control System, Emission Control Systems * **Drive System:** Drive Shaft, Drive Belt, Differential Case Assy, Cylinder Head Assy, Cylinder Block Assy, Cooling System, Cooling Fan System * **Electrical System:** Combination Meter, Clutch Start Switch Assy, Clutch Release Cylinder Assy, Charging System, Charcoal Canister, Chain Sub-Assy, Center Stop Lamp Assy, Center Cluster Module Switch, Camshaft Position Sensor, Camshaft * **Brakes:** Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator * **Body:** Body Repair, Windshield Wiper Switch Assy, Windshield Wiper Motor Assy, Windshield Glass, Window Defogger System, Wheel And Tire System, Water Pump Assy, Washer Nozzle * **Transmission:** Transmission Wire, Transmission Valve Body, Transmission Revolution Sensor, Transmission Control Cable, Torque Converter Clutch, Tire & Wheel, Throttle Body Assy, Thermostat * **Steering:** Steering System, Steering Sensor, Steering Column, Spiral Cable Sub-Assy, Speed Sensor Front, Skid Control Sensor, Side Turn Signal Lamp Assy, Shift Lock System, Shift & Select Lever Shaft, Seat Position Air Bag Sensor, Seat Belt Warning System, Seat Belt, Seat, Roof Headlining, Receiver Condenser Assy, Rear Wiper Rubber, Rear Wiper Motor Assy, Rear Wheel Alignment, Rear Suspension System, Rear Speaker Assy, Rear Shock Absorber Assy, Rear Seat Belt, Rear Door, Rear Combination Lamp Assy, Rear Coil Spring, Rear Bumper, Rear Brake, Rear Axle Hub, Rear Axle Beam, Radio Receiver Assy, Radiator Assy, Quarter Window Assy, Pulley Compressor Assy, Power Window Control System, Power Steering Link Assy, Power Steering, Power Source, Power Mirror Control System, Power Door Lock Control System, Passenger Air Bag Assy, Parkneutral Position Switch, Parking Brake Lever, Parking Brake Cable, Parking Brake, Output Shaft Assy, Outer Rear View Mirror Assy, Oil Pump, Oil Filter, Name Plate, Manual Transaxle System, Manual Transaxle Oil, Manual Transaxle Assy, Maintenance, Lubrication System, Lighting System, License Plate Lamp Assy, Knock Sensor, Introduction, Instrument Panel, Input Shaft Assy, Inner Rear View Mirror Assy, Ignition System, Horn Button Assy, Horn, Hood, Heater Radiator Assy With this comprehensive manual, you can perform service and repairs on your Polaris ATV or Light Utility Vehicle confidently and efficiently. You will have access to the same information used by professional mechanics, allowing you to save time and money while maintaining your vehicle in top condition.

Polaris, a renowned name in the off-road industry, offers an extensive range of ATVs and light utility vehicles designed to conquer diverse terrains and meet a variety of needs. From the sporty and agile Trail Blazer, Xplorer, and Sport models to the robust and powerful Sportsman, Scrambler, and Magnum lines, Polaris has a vehicle for every rider and application. Their commitment to innovation and performance is evident in features like the versatile On-Demand All-Wheel Drive (AWD) system, the powerful ProStar engines, and the comfortable and intuitive rider ergonomics. The Trail Boss series, known for its ruggedness and durability, are built to handle challenging trails and demanding tasks. The Xpress models are designed for utility purposes, offering spacious cargo beds and powerful engines for hauling and towing. The Scrambler series is specifically designed for off-road enthusiasts, featuring high-performance engines and aggressive suspension for maximum thrill. The Polaris ATV and light utility vehicle lineup also includes the Big Boss, a high-capacity workhorse built for demanding tasks like farming and construction. The Magnum series, known for its power and versatility, is available in 2x4, 4x4, and 6x6 configurations, offering enhanced traction and stability for traversing challenging landscapes. With a focus on safety and reliability, Polaris equips its vehicles with innovative safety features like Electronic Power Steering (EPS), anti-theft systems, and durable frame construction. They also prioritize a comfortable riding experience with adjustable suspension, ergonomic seating, and user-friendly controls. Whether you're seeking an adrenaline-pumping ride through challenging trails, a reliable workhorse for hauling and towing, or a versatile machine for everyday adventures, Polaris offers a wide selection of ATVs and light utility vehicles to meet your specific requirements.