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2000 POLARIS 500 600 INDY Classic TOURING WIDETRACK TRIUMPH XC SKS RMK Snowmobile Repair Manual

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🏷️ Basic Information Identification Make: Polaris Model: Indy Classic, Indy Classic Touring, Indy, Indy RMK, Indy Widetrack LX, Indy XC, Indy XC SP, Indy Triumph, Indy 600 Touring, Indy 600, Indy 600 RMK, Indy 600 XC, Indy 600 XC SP Year: 2000 Category: Snowmobile 👋 Introduction Market Position Era Context: This manual covers a pivotal year for Polaris, representing their popular Indy line-up which dominated the snowmobile market in the late 90s and early 2000s, known for performance and versatility. Competitive Analysis Competitors: This manual pertains to models that competed with Ski-Doo Mach Z, Yamaha Vmax, and Arctic Cat Thundercat series, among others, focusing on performance, touring comfort, and utility variants. Key Features Manual Benefit: Provides essential technical data for maintaining and repairing a diverse range of 2000 Polaris Indy snowmobiles, catering to both routine upkeep and more involved repairs. Manual Benefit Digital Advantage: Instant download after payment allows for immediate access to repair information, useful for on-trail diagnostics or workshop repairs without waiting for shipping. 📋 Manual Details Coverage Areas Covered Models: 2000 Polaris Indy 500 Classic, 2000 Polaris Indy 500 Classic Touring, 2000 Polaris Indy 500, 2000 Polaris Indy 500 RMK, 2000 Polaris Indy 500 Widetrack LX, 2000 Polaris Indy 500 XC, 2000 Polaris Indy 500 XC SP, 2000 Polaris Indy Triumph, 2000 Polaris Indy 600 Touring, 2000 Polaris Indy 600, 2000 Polaris Indy 600 RMK, 2000 Polaris Indy 600 XC, 2000 Polaris Indy 600 XC SP Primary Focus: Repair, Maintenance, Troubleshooting Page Count Estimated Pages: 400-600 (typical for comprehensive snowmobile service manuals of this era) Manual Type Type: Service Manual / Repair Manual / Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine removal/installation, internal engine components, cooling system, lubrication system, fuel system (carburetion, fuel pump), intake and exhaust systems, engine specifications Transmission Drivetrain: Drive chain, sprockets, clutch systems (primary and secondary), gearbox, chaincase lubrication Chassis Suspension Steering: Front suspension (IFS typically), rear suspension, shocks, steering system components, skis, track system Electrical: Ignition system, lighting, starter system, battery, wiring diagrams, troubleshooting electrical faults Bodywork Frame: Body panels, seat, hood, windshield, frame inspection and repair Procedures Included Maintenance: Routine maintenance checks, lubrication, belt inspection, spark plug replacement, carburetor cleaning/adjustment, track tensioning Repair: Detailed step-by-step repair procedures for all major components and systems Troubleshooting: Advanced troubleshooting guides for common and complex issues, diagnostic flowcharts Specifications: Torque values, clearances, fluid capacities, electrical resistance values, engine timings Technical Depth Depth: Comprehensive, suitable for professional technicians and skilled DIY enthusiasts. Covers everything from basic tune-ups to complete engine and transmission rebuilds. 📊 Manual Specifications File Format Format: PDF Searchability: Typically searchable text-based PDF, allowing for quick keyword searches. Print Quality: High-resolution for clear text and diagrams. Printable pages. Binding Type Delivery Method: Digital Download (no physical binding) Paper Type Digital Format Notes: Lifetime Protection Policy: Replacement provided if lost or damaged. ⚙️ Engine Specifications Primary Engine 500 Engine Type: 2-Stroke, Parallel Twin (typically Fuji-built) Displacement 500: 499cc (approx.) Bore X Stroke 500: 70.0 mm x 64.5 mm (typical) Horsepower 500: 90-105 HP (estimated, varies by tune) Fuel System 500: Carbureted (e.g., Mikuni VM34 or similar twin carburetors) Cooling System 500: Liquid Cooled Primary Engine 600 Engine Type: 2-Stroke, Parallel Twin (typically Fuji-built) Displacement 600: 597cc (approx.) Bore X Stroke 600: 73.0 mm x 72.0 mm (typical) Horsepower 600: 105-120 HP (estimated, varies by tune) Fuel System 600: Carbureted (e.g., Mikuni VM36 or similar twin carburetors) Cooling System 600: Liquid Cooled 🔧 Transmission Drive System Type: CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-90 Driven Clutch (or similar) Gear Reduction: Chaincase with specific gear reduction ratios (varies by model, e.g., 1.39:1 or similar) Clutch Calibration: Primary and secondary clutch calibration for optimal performance based on model and intended use (e.g., RMK for climbing, Touring for comfort). Fluid Requirements Chaincase Oil: Polaris specifically recommends specific viscosity oils (e.g., SAE 5W-30 Synthetic Gearcase Oil, check manual for exact specs and P/N) 📐 Dimensions Exterior Length: Varies by model (e.g., Indy 500 typically around 105-110 inches, Widetrack LX longer for utility) Width: Varies by model (e.g., Standard 48 inches, Widetrack LX ~52-60 inches) Weights Dry Weight: Varies by model (e.g., Indy 500 ~450-500 lbs, RMK variants might be lighter, Touring heavier) Cargo Luggage Capacity: Typically rear rack and optional tunnel bags/rear storage for touring models. 🛡️ Safety Features Ratings Safety Standards: Adherence to industry safety standards for snowmobiles of the era. Manual will detail safety features and warnings. Active Features Braking System: Hydraulic disc brake (typically left handlebar control), often with vented rotor. Passive Features Throttle Safety: Thumb throttle with safety interlock (requires grip to operate). Engine kill switch lanyard. Lighting: Halogen headlights, taillight, brake light. 💡 Technology Features Infotainment Instrumentation: Analog speedometer, tachometer, odometer, engine temperature gauge, fuel gauge, and warning lights (e.g., oil, low...
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2000 POLARIS 500 600 INDY Classic TOURING WIDETRACK TRIUMPH XC SKS RMK Snowmobile Repair Manual
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Indy Classic, Indy Classic Touring, Indy, Indy RMK, Indy Widetrack LX, Indy XC, Indy XC SP, Indy Triumph, Indy 600 Touring, Indy 600, Indy 600 RMK, Indy 600 XC, Indy 600 XC SP
Year:
2000
Category:
Snowmobile
👋 Introduction
Market Position
Era Context:
This manual covers a pivotal year for Polaris, representing their popular Indy line-up which dominated the snowmobile market in the late 90s and early 2000s, known for performance and versatility.
Competitive Analysis
Competitors:
This manual pertains to models that competed with Ski-Doo Mach Z, Yamaha Vmax, and Arctic Cat Thundercat series, among others, focusing on performance, touring comfort, and utility variants.
Key Features
Manual Benefit:
Provides essential technical data for maintaining and repairing a diverse range of 2000 Polaris Indy snowmobiles, catering to both routine upkeep and more involved repairs.
Manual Benefit
Digital Advantage:
Instant download after payment allows for immediate access to repair information, useful for on-trail diagnostics or workshop repairs without waiting for shipping.
📋 Manual Details
Coverage Areas
Covered Models:
2000 Polaris Indy 500 Classic, 2000 Polaris Indy 500 Classic Touring, 2000 Polaris Indy 500, 2000 Polaris Indy 500 RMK, 2000 Polaris Indy 500 Widetrack LX, 2000 Polaris Indy 500 XC, 2000 Polaris Indy 500 XC SP, 2000 Polaris Indy Triumph, 2000 Polaris Indy 600 Touring, 2000 Polaris Indy 600, 2000 Polaris Indy 600 RMK, 2000 Polaris Indy 600 XC, 2000 Polaris Indy 600 XC SP
Primary Focus:
Repair, Maintenance, Troubleshooting
Page Count
Estimated Pages:
400-600 (typical for comprehensive snowmobile service manuals of this era)
Manual Type
Type:
Service Manual / Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine removal/installation, internal engine components, cooling system, lubrication system, fuel system (carburetion, fuel pump), intake and exhaust systems, engine specifications
Transmission Drivetrain:
Drive chain, sprockets, clutch systems (primary and secondary), gearbox, chaincase lubrication
Chassis Suspension Steering:
Front suspension (IFS typically), rear suspension, shocks, steering system components, skis, track system
Electrical:
Ignition system, lighting, starter system, battery, wiring diagrams, troubleshooting electrical faults
Bodywork Frame:
Body panels, seat, hood, windshield, frame inspection and repair
Procedures Included
Maintenance:
Routine maintenance checks, lubrication, belt inspection, spark plug replacement, carburetor cleaning/adjustment, track tensioning
Repair:
Detailed step-by-step repair procedures for all major components and systems
Troubleshooting:
Advanced troubleshooting guides for common and complex issues, diagnostic flowcharts
Specifications:
Torque values, clearances, fluid capacities, electrical resistance values, engine timings
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and skilled DIY enthusiasts. Covers everything from basic tune-ups to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Typically searchable text-based PDF, allowing for quick keyword searches.
Print Quality:
High-resolution for clear text and diagrams. Printable pages.
Binding Type
Delivery Method:
Digital Download (no physical binding)
Paper Type
Digital Format Notes:
Lifetime Protection Policy: Replacement provided if lost or damaged.
⚙️ Engine Specifications
Primary Engine 500
Engine Type:
2-Stroke, Parallel Twin (typically Fuji-built)
Displacement 500:
499cc (approx.)
Bore X Stroke 500:
70.0 mm x 64.5 mm (typical)
Horsepower 500:
90-105 HP (estimated, varies by tune)
Fuel System 500:
Carbureted (e.g., Mikuni VM34 or similar twin carburetors)
Cooling System 500:
Liquid Cooled
Primary Engine 600
Engine Type:
2-Stroke, Parallel Twin (typically Fuji-built)
Displacement 600:
597cc (approx.)
Bore X Stroke 600:
73.0 mm x 72.0 mm (typical)
Horsepower 600:
105-120 HP (estimated, varies by tune)
Fuel System 600:
Carbureted (e.g., Mikuni VM36 or similar twin carburetors)
Cooling System 600:
Liquid Cooled
🔧 Transmission
Drive System
Type:
CVT (Continuously Variable Transmission) with Polaris P-85 Drive Clutch and P-90 Driven Clutch (or similar)
Gear Reduction:
Chaincase with specific gear reduction ratios (varies by model, e.g., 1.39:1 or similar)
Clutch Calibration:
Primary and secondary clutch calibration for optimal performance based on model and intended use (e.g., RMK for climbing, Touring for comfort).
Fluid Requirements
Chaincase Oil:
Polaris specifically recommends specific viscosity oils (e.g., SAE 5W-30 Synthetic Gearcase Oil, check manual for exact specs and P/N)
📐 Dimensions
Exterior
Length:
Varies by model (e.g., Indy 500 typically around 105-110 inches, Widetrack LX longer for utility)
Width:
Varies by model (e.g., Standard 48 inches, Widetrack LX ~52-60 inches)
Weights
Dry Weight:
Varies by model (e.g., Indy 500 ~450-500 lbs, RMK variants might be lighter, Touring heavier)
Cargo
Luggage Capacity:
Typically rear rack and optional tunnel bags/rear storage for touring models.
🛡️ Safety Features
Ratings
Safety Standards:
Adherence to industry safety standards for snowmobiles of the era. Manual will detail safety features and warnings.
Active Features
Braking System:
Hydraulic disc brake (typically left handlebar control), often with vented rotor.
Passive Features
Throttle Safety:
Thumb throttle with safety interlock (requires grip to operate). Engine kill switch lanyard.
Lighting:
Halogen headlights, taillight, brake light.
💡 Technology Features
Infotainment
Instrumentation:
Analog speedometer, tachometer, odometer, engine temperature gauge, fuel gauge, and warning lights (e.g., oil, low coolant).
Driver Assistance
Ignition System:
CDI (Capacitor Discharge Ignition) system, often with electronic advance. Manual covers timing and troubleshooting.
Connectivity
Electrical System Design:
Simple 12V electrical system powered by an alternator/stator and battery. Manual includes detailed wiring diagrams.
🔧 Maintenance
Service Intervals
Oil Change:
2-stroke oil: Constant level replenishment via oil injection system. Chaincase oil: Typically every 100-200 hours or annually. Check manual for specifics.
Spark Plugs:
Inspect/replace every 100-200 hours or annually. Specific plug types (e.g., NGK BR9ES or similar) will be listed in the manual.
Belt Inspection:
Inspect drive belt for wear, cracks, and proper tension at 50-100 hour intervals. Replacement recommended before failure.
Carburetor Cleaning:
Recommended annually or every 50-100 hours, especially after storage. Manual details cleaning and adjustment procedures.
Fluid Specifications
Coolant:
Ethylene Glycol based antifreeze with corrosion inhibitors. Capacity typically around 1.5-2.0 liters. Manual will specify type and capacity.
2-Stroke Oil:
High-quality synthetic 2-stroke snowmobile oil meeting API TC, JASO FD, or specific Polaris specifications (e.g., Polaris Synthetic 2-Stroke Oil). Refer to manual for exact requirements and P/N.
Known Issues
Common Wear Items:
Drive belts, carbides on skis, wear rods in track system, clutch components, exhaust gaskets, carburetor diaphragms/jets.
Engine Overheating:
Can occur due to coolant leaks, blocked cooling fins, thermostat issues, or pump problems. Manual provides diagnostic steps.
Clutching Performance:
Loss of performance can be due to worn clutch weights, springs, or belt. Manual covers clutch inspection and recalibration.
📚 Vehicle History
Brand Heritage
Polaris Legacy:
Polaris has a long history in snowmobiles, starting in the 1950s. The 'Indy' nameplate has been a cornerstone of their performance snowmobile lineup for decades.
Model Evolution
Indy Platform:
The 2000 models represent refinements of the successful Indy chassis and engine platforms, with variations like the RMK (Rocky Mountain King) for deep snow, XC for cross-country racing/performance, and Touring for comfort.
Production
Manufacturing Location:
Polaris snowmobiles are primarily manufactured in the United States (e.g., Roseau, Minnesota).
🏆 Awards & Recognition
Recognitions
Market Recognition:
Polaris Indy models of this era were highly regarded for their performance, reliability, and value, frequently winning comparison tests and earning strong customer loyalty.
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