The 2004 Magnum-330-2x4 is a robust, liquid-cooled, 4-stroke, SOHC ATV designed for utility and recreational purposes. Featuring a 329cc engine and a two-wheel-drive system, this model was engineered to deliver reliable performance for a variety of tasks. Its emphasis on a strong drivetrain and dependable engine made it a competitive option in the mid-size utility ATV market of its era, appealing to riders seeking a capable and durable machine for both work and play. This comprehensive Parts Manual provides detailed exploded views and part numbers for all major mechanical and electrical assemblies of the 2004 Magnum-330-2x4. It covers essential components for the engine, fuel system, ignition, drivetrain, suspension, brakes, and body panels, ensuring accurate identification and ordering of replacement parts. The manual is designed to assist owners and technicians in maintaining the integrity and functionality of the vehicle, facilitating efficient part sourcing and assembly verification. 🏷️ Basic Information Identification Make: Polaris Model: Magnum-330-2x4 Year: 2004 Vehicle Type: ATV (All-Terrain Vehicle) Drive Type: 2WD (Two-Wheel Drive) Codes Manual Identifier: Polaris Magnum-330-2x4 Parts Manual 2004 👋 Introduction Market Position Vehicle Segment: Mid-size utility ATV, positioned for recreational and light-duty work applications. Competitive Analysis Competitors 2004: Competed with models from Honda (e.g., Foreman series), Yamaha (e.g., Kodiak series), Kawasaki (e.g., Prairie series), and Arctic Cat. Key Features Utility Focus: Emphasis on a robust drivetrain and reliable engine for its class. Parts Availability: This manual ensures users can accurately identify and source original equipment (OE) or aftermarket parts. Value Proposition Ease Of Repair: Facilitates DIY maintenance and repairs by providing clear visual references for component identification. 📋 Manual Details Coverage Areas Manual Type: Parts Manual Language: English Delivery Method: Download Compatible Operating Systems: All Versions of Windows & Mac Required Software: Adobe PDF Reader Page Count Page Count Estimate: Estimated based on typical parts manuals for this era and vehicle type, likely in the range of 150-250 pages. 📖 Manual Coverage Systems Covered Engine Assemblies: Complete engine component breakdown with exploded views and part numbers. Fuel System: Carburetor and fuel system components identified. Ignition System: Ignition system components, including magneto and charging system parts. Electrical System: Components for charging, lighting, starter, and other electrical parts. Drivetrain: Components related to the drive train, including rear axle and drive components. Suspension: Front and rear suspension components, including forks and struts. Brakes: Brake system components, including rotors and pads. Body Panels: Plastic body components, fenders, and panels. Controls: Handlebars, throttle cable, and associated controls. Procedures Included Part Identification: Detailed exploded views showing component location and relationships for accurate part identification. Part Ordering: Direct provision of part numbers for ordering the correct components. Assembly Schematics: Schematics of engine and other assemblies to understand component interrelations. Technical Depth Depth Of Coverage: Comprehensive part identification for all major mechanical and electrical assemblies. Focuses on OEM part numbers and component breakdown, not detailed repair procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely contains searchable text for part numbers and component names, dependent on PDF creation quality. Print Quality Print Quality Consideration: Printable; quality of diagrams and clarity of part numbers will depend on the source PDF. Binding Type Binding Type Download: Digital Download (No physical binding) Paper Type Paper Type Download: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC Displacement: 329cc (cubic centimeters) Cooling System: Liquid-cooled Bore X Stroke: Typically around 70mm x 85mm for engines of this displacement (specific to Magnum 330 requires manual verification for exact figures). Performance Horsepower Estimate: Estimated around 18-20 HP (Horsepower) at peak RPM, typical for a 330cc class utility ATV of this era. Torque Estimate: Torque figures would be optimized for low-end pulling power, crucial for utility applications. Fuel System Fuel Delivery: Carburetor (likely Keihin or Mikuni, specific model would be in the manual). Fuel Type: Unleaded gasoline Lubrication Oil Type Recommendation: Likely SAE 10W-40 or 20W-50 synthetic or semi-synthetic ATV-specific oil (manual to confirm exact viscosity and API rating). Oil Capacity: Manual would specify exact oil capacity, typically around 1.5-2.0 liters. 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Optional Optional Transmission: N/A for this model/year. Features Gear Selection: High, Low, Neutral, Reverse. Drive Engagement: Automatic belt-driven CVT. 📐 Dimensions Exterior Overall Length: Manual would provide precise dimensions, typically around 80-85 inches. Overall Width: Manual would provide precise dimensions, typically around 46-48 inches. Overall Height: Manual would provide precise dimensions, typically around 47-50 inches. Weights Dry Weight: Manual would specify dry weight, likely in the range of 550-600 lbs. Ground Clearance: Manual would specify ground clearance, typically around 9-10 inches. Wheels Tires Front Tire Size: Typically 23x8-12 or similar, as specified in the manual. Rear Tire Size: Typically 24x10-12 or similar, as specified in the manual. Wheel Bolt Pattern: Manual would specify the bolt pattern, likely 4x110mm or similar for this class of...