The 2013 Ranger RZR 800, RZR-S, and RZR-4 models represent robust off-road utility vehicles designed for performance and agility in challenging terrain. These side-by-side (SxS) vehicles are powered by the ProStar 800cc liquid-cooled twin-cylinder engine, delivering approximately 52 horsepower and 47 lb-ft of torque. They feature a Variable Transmission (PVT) with engine braking, on-demand True All-Wheel Drive (AWD) for superior traction, and long-travel suspension systems for enhanced off-road capability. With their durable construction, comfortable seating for two or four occupants depending on the model, and a focus on driver control, these RZRs are built to provide an exhilarating and reliable experience for recreational riding and utility tasks. This comprehensive service manual covers all essential aspects of maintenance, repair, and diagnostics for the 2013 Ranger RZR 800, RZR-S, and RZR-4. It provides in-depth information on engine overhaul, transmission service, brake system maintenance, suspension and steering adjustments, and detailed electrical system troubleshooting, including wiring diagrams and diagnostic trouble codes. The manual also includes specific procedures for fluid changes, filter replacements, belt inspections, and component servicing, along with critical torque specifications and system capacities. Its purpose is to serve as an authoritative guide for owners, mechanics, and technicians, ensuring the proper upkeep and repair of these vehicles to maintain their performance and longevity. 🏷️ Basic Information Identification Make: Polaris Model: Ranger RZR 800, RZR-S, RZR-4 Year: 2013 Vehicle Type: Off-Road Utility Vehicle / Side-by-Side (SxS) Codes Platform Code: R013 👋 Introduction Market Position Positioning: The Polaris Ranger RZR lineup, particularly the 800, RZR-S, and RZR-4 variants from 2013, represented a significant segment of the performance-oriented off-road UTV market, known for their agility and power. Competitive Analysis Competitors: Competed directly with other high-performance SxS vehicles from manufacturers like Can-Am (Outlander, Commander), Yamaha (Rhino), and Arctic Cat (Wildcat). Key Features Vehicle Features: Powerful 800cc engine, long-travel suspension for off-road capability, sharp steering, comfortable seating for 2 or 4 passengers (depending on model), durable construction for rugged terrain. Manual Value Proposition Value: This service manual is essential for owners and technicians seeking to perform maintenance, diagnose issues, and execute repairs on these specific RZR models, ensuring optimal performance and longevity. It provides factory-level detail, crucial for accurate and safe servicing. 📋 Manual Details Coverage Areas Primary Coverage: All aspects of service, repair, maintenance, diagnostics, and troubleshooting for the 2013 Polaris Ranger RZR 800, RZR-S, and RZR-4 models. Specific Systems Covered: Engine overhaul/rebuilding, brakes, sunroof (if applicable), timing belt, wiring diagrams, troubleshooting, diagnostics, computer diagnostic trouble codes/charts, engine performance, front end alignment, suspension, transmission removal/installation, air conditioning repair/capacities, transmission in-car servicing, firing orders, maintenance schedules, serpentine belt routing, U-joint/CV-joint repair. Page Count Estimated Page Count: High (typical service manuals for this complexity are 500+ pages) Manual Type Type: Official Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine (800cc liquid-cooled twin-cylinder, ProStar), transmission, driveline, differentials, axles, U-joints, CV-joints. Chassis And Suspension: Front and rear suspension systems (dual A-arm, long-travel), shocks, springs, steering, chassis, frame, hubs, wheel bearings. Braking System: Hydraulic disc brakes (front and rear), brake fluid specifications, caliper service, rotor replacement, bleeding procedures. Electrical System: Ignition system, starting system, charging system, battery, lighting, instrumentation, EFI system, computer diagnostics, full wiring diagrams. Fuel System: Fuel injection (EFI), fuel pump, injectors, fuel filter, fuel tank, fuel lines. Cooling System: Liquid cooling system, radiator, fan, water pump, coolant specifications, flushing, thermostat. Lubrication System: Engine oil, oil filter, oil pump, oil capacities, fluid specifications. Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable). Bodywork And Trim: Body panels, seating, roof (sunroof if equipped), doors, lighting covers, interior trim. Air Conditioning System: Refrigerant types, capacities, service procedures, diagnostic codes. Procedures Included Engine Repair: Complete engine overhaul, rebuilding, component replacement (pistons, rings, valves, bearings), timing procedures. Transmission Service: Removal, installation, in-car servicing, clutch service (if applicable), gear inspection, fluid changes. Suspension And Steering: Alignment procedures and specifications, shock absorber replacement, spring adjustment, tie rod end replacement, steering column service. Brake Service: Pad and rotor replacement, caliper service, brake line bleeding, troubleshooting brake system issues. Electrical Diagnostics: Troubleshooting electrical faults using wiring diagrams, diagnostic trouble code (DTC) lookup and interpretation, component testing. Maintenance Tasks: Scheduled maintenance, fluid level checks and top-offs, filter replacement (air, oil, fuel), spark plug replacement, belt inspection and replacement. Driveline Service: U-joint and CV-joint inspection and replacement, driveshaft service, differential maintenance. Troubleshooting Guides: Systematic approaches to diagnosing common problems, fault trees, symptom-based troubleshooting. Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine and transmission rebuilds, complex electrical diagnostics, and system troubleshooting). Diagnostic Capabilities: Detailed diagnostic trouble codes (DTCs), computer diagnostic trouble tree charts, symptom analysis for EFI and electrical systems. Specifications: Complete torque specifications for all fasteners, critical component measurements, fluid capacities, electrical values. Diagrams And Illustrations: Hundreds of clear illustrations, detailed wiring diagrams, vacuum diagrams, exploded views...