This manual covers the 2000 Scrambler, a performance trail and sport All-Terrain Vehicle (ATV). Known for its liquid-cooled, 2-stroke, 400cc class engine and automatic CVT transmission with reverse, the Scrambler offered selectable 2x4 and 4x4 drive systems and independent front suspension, positioning it as a capable option for enthusiasts and off-road adventures. The Scrambler series represented a commitment to sporty, innovative off-road vehicles. This comprehensive workshop service repair manual in English provides detailed guidance for owners and technicians. It covers a wide range of systems, including engine mechanicals, fuel, cooling, exhaust, transmission, drivetrain, suspension, brakes, steering, electrical systems, body, frame, and wheels. The manual includes step-by-step repair procedures, disassembly and assembly instructions, diagnostic troubleshooting guides, critical torque specifications, and wiring diagrams, enabling effective maintenance and repair from routine service to major overhauls. 🏷️ Basic Information Identification Make: Polaris Model: Scrambler Year: 2000 Trim Levels: 2x4, 4x4 Vehicle Type: All-Terrain Vehicle (ATV) 👋 Introduction Market Position Category: Performance Trail/Sport ATV Target Audience: Enthusiasts and owners seeking to maintain and repair their 2000 Polaris Scrambler Competitive Analysis Competitors 2000: Yamaha Warrior 350, Suzuki LT-400, Honda TRX300EX Key Features Engine Type: Liquid-cooled, 2-stroke, 400cc class Transmission Type: Automatic (CVT) with Reverse Suspension Type: Independent front suspension (IFS) Drive System Options: 2x4 and 4x4 selectable 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable (likely PDF) Page Count: Not specified, but implied comprehensive 📖 Manual Coverage Systems Covered Engine Mechanical: Full overhaul, diagnostics, tuning Fuel System: Carburetor service, fuel pump, fuel lines Cooling System: Radiator, fan, coolant, thermostat Exhaust System: Muffler, pipes, gaskets Transmission Drive System: Clutch, belt drive, gearboxes, differential (if applicable) Drivetrain: Shafts, U-joints, CV joints (if applicable), wheel hubs Suspension System: Front and rear suspension, shock absorbers, control arms, bushings Braking System: Hydraulic systems, calipers, rotors, brake pads, master cylinder Steering System: Handlebars, tie rods, steering mechanism Electrical System: Ignition, lighting, battery, charging system, starter Body And Frame: Body panels, chassis, fenders, racks Wheels And Tires: Tire specifications, wheel mounting, lug nut torque Procedures Included Scheduled Maintenance: Oil changes, filter replacements, lubrication, spark plug checks Diagnostic Procedures: Troubleshooting guides for common problems Repair Procedures: Step-by-step instructions for component replacement and overhaul Disassembly Assembly: Detailed instructions for removing and reinstalling parts Torque Specifications: Critical fastener torque values for safety and performance Wiring Diagrams: Complete electrical schematics for troubleshooting Special Tools: Identification and usage of specialized tools Technical Depth Depth: Comprehensive, covering routine maintenance to full engine rebuilds and component overhauls 📊 Manual Specifications File Format Format: Digital Downloadable (likely PDF) Print Quality Quality: High-resolution for clarity of diagrams and text Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke Displacement: 375cc (approximately) Cooling System: Liquid-cooled Bore X Stroke: Data not provided in product description Compression Ratio: Data not provided in product description Ignition System: CDI Performance Horsepower: Approximately 30-35 HP (estimated for model year) Torque: Data not provided in product description Fuel System Carburetor Type: Mikuni VM34SS (typical for this model) Fuel Type: Unleaded gasoline (minimum 87 octane) Oil Mixture: Required for 2-stroke engine (specific ratio in manual) 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: High, Low, Neutral, Reverse Optional Optional Features: N/A (CVT is standard) Features Drive System: Shaft drive Gear Ratios: Variable (CVT), specific ratios likely detailed in manual Clutch Type: Centrifugal clutch (CVT primary/secondary clutches) Transmission Fluid Type: Specific CVT fluid required (refer to manual for specification, e.g., Polaris brand) 📐 Dimensions Exterior Length: Data not provided in product description Width: Data not provided in product description Height: Data not provided in product description Weights Dry Weight: Approx. 450-470 lbs (204-213 kg) depending on 2x4/4x4 Ground Clearance: Approx. 6.5-7 inches (165-178 mm) 🛡️ Safety Features Ratings Atv Safety Standards: Adherence to ANSI B71.1 standards (typical for period) Active Features Braking System: Hydraulic disc brakes, front and rear Passive Features Lighting: Headlights, taillight, brake light Rollover Protection: N/A (standard ATV design) 💡 Technology Features Infotainment Infotainment System: N/A (basic ATV design for the era) Driver Assistance Traction Control: N/A Speed Limiter: N/A Connectivity Bluetooth: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Typically every 100 hours or annually (specifics in manual) Air Filter Cleaning: As needed, depending on operating conditions (refer to manual) Spark Plug Replacement: Typically every 100-200 hours or annually (specifics in manual) Belt Inspection: Regular inspection for wear and tension (specific intervals in manual) Fluid Specifications Engine Oil Type: 2-stroke synthetic oil meeting API TC or ISO EGD standards (specific grade and mixture ratio in manual) Transmission Fluid: Polaris specific CVT fluid or equivalent as per manual Coolant Type: Ethylene glycol-based antifreeze (50/50 mix with distilled water, specific type in manual) Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid (refer to manual)...
This manual covers the 2000 Scrambler, a performance trail and sport All-Terrain Vehicle (ATV). Known for its liquid-cooled, 2-stroke, 400cc class engine and automatic CVT transmission with reverse, the Scrambler offered selectable 2x4 and 4x4 drive systems and independent front suspension, positioning it as a capable option for enthusiasts and off-road adventures. The Scrambler series represented a commitment to sporty, innovative off-road vehicles.
This comprehensive workshop service repair manual in English provides detailed guidance for owners and technicians. It covers a wide range of systems, including engine mechanicals, fuel, cooling, exhaust, transmission, drivetrain, suspension, brakes, steering, electrical systems, body, frame, and wheels. The manual includes step-by-step repair procedures, disassembly and assembly instructions, diagnostic troubleshooting guides, critical torque specifications, and wiring diagrams, enabling effective maintenance and repair from routine service to major overhauls.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Scrambler
Year:
2000
Trim Levels:
2x4, 4x4
Vehicle Type:
All-Terrain Vehicle (ATV)
👋 Introduction
Market Position
Category:
Performance Trail/Sport ATV
Target Audience:
Enthusiasts and owners seeking to maintain and repair their 2000 Polaris Scrambler
Competitive Analysis
Competitors 2000:
Yamaha Warrior 350, Suzuki LT-400, Honda TRX300EX
Key Features
Engine Type:
Liquid-cooled, 2-stroke, 400cc class
Transmission Type:
Automatic (CVT) with Reverse
Suspension Type:
Independent front suspension (IFS)
Drive System Options:
2x4 and 4x4 selectable
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable (likely PDF)
Page Count:
Not specified, but implied comprehensive
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Full overhaul, diagnostics, tuning
Fuel System:
Carburetor service, fuel pump, fuel lines
Cooling System:
Radiator, fan, coolant, thermostat
Exhaust System:
Muffler, pipes, gaskets
Transmission Drive System:
Clutch, belt drive, gearboxes, differential (if applicable)
Carburetor clogging due to ethanol fuel, overheating if cooling system is neglected, CVT belt wear.
📚 Vehicle History
Brand Heritage
Polarish Atv Legacy:
Polaris has a long history in snowmobiles and ATVs, known for innovation in the off-road market.
Model Evolution
Scrambler Series:
The Scrambler line represented Polaris's sport-oriented ATV offering, evolving with features like independent front suspension.
Production
Manufacturing Location:
USA (Polaris manufacturing facilities)
Model Year Range:
The 400 Scrambler was produced through various iterations from the mid-1990s into the early 2000s.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Polaris ATVs of this era were generally well-regarded for performance and innovation in their class. Specific awards for the 2000 Scrambler are not readily available without detailed historical archives.
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