The 2009 Sportsman 500 Touring is a versatile All-Terrain Vehicle (ATV) designed for both recreational riding and utility tasks. Engineered for comfort and capability, this quadricycle features seating for two, a renowned On-Demand All-Wheel Drive system, and substantial cargo capacity on its front and rear racks, making it suitable for hunters, farmers, and general outdoor enthusiasts. Its robust construction and liquid-cooled, 4-stroke engine ensure reliable performance across various terrains. This Factory Service Manual is an indispensable resource for owners and technicians, offering comprehensive guidance for the service and repair of the 2009 Sportsman 500 Touring. It covers all major systems, including detailed procedures for engine maintenance, drivetrain repair, suspension and steering, braking systems, and electrical components. With step-by-step instructions, diagnostic flowcharts, and high-resolution illustrations, this manual empowers users to perform everything from routine maintenance to complex overhauls, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 Touring Year: 2009 Vehicle Type: All-Terrain Vehicle (ATV) Category: Quadricycle 👋 Introduction Market Position Segment: Utility/Recreational ATV Target User: Recreational riders, hunters, farmers, general utility users Competitive Analysis Key Competitors: Can-Am Outlander, Honda Foreman, Yamaha Grizzly Key Features Vehicle Features: Comfortable seating for two, versatile cargo capacity, Polaris's AWD system Manual Value Proposition: Essential resource for maintaining and repairing the 2009 Sportsman 500 Touring, enabling owners to perform tasks from basic service to complex repairs, saving time and money. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Model Years Covered: 2009 Variant Coverage: Sportsman 500 Touring Page Count Estimated Page Count: Approx. 500+ Manual Type Manual Type: Factory Service Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, diagnostics, lubrication, cooling, fuel, exhaust Drivetrain Systems: Transmission, clutch, driveshafts, differentials, final drive, AWD system Suspension Steering: Front and rear suspension, steering components, wheel alignment Braking Systems: Hydraulic brake system, calipers, master cylinder, brake lines, bleeding procedures Electrical Systems: Ignition system, charging system, lighting, starter, battery, wiring diagrams, ECUs Body Chassis: Frame, body panels, seats, racks, storage compartments Procedures Included Maintenance Procedures: Routine maintenance, fluid changes, filter replacements, lubrication points Troubleshooting Diagnostics: Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation Repair Procedures: Step-by-step repair instructions for all major components and systems Overhaul Rebuild: Complete engine and transmission overhaul instructions Technical Depth Depth Level: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds Detail Level: Detailed torque specifications, clearances, and assembly sequences Visual Aids: Includes photos and illustrations for clarity 📊 Manual Specifications File Format File Format: PDF Searchability: Searchable text content Printability: Printable pages Print Quality Image Quality: High-resolution photos and illustrations Binding Type Binding Type: N/A (Digital format) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke DOHC Displacement: 499 cc Bore X Stroke: 93 mm x 73.1 mm Cooling System: Liquid-cooled Performance Horsepower Est: ~28-30 HP Torque Est: ~30-32 lb-ft Fuel System Fuel Delivery: Fuel Injection (EFI) Fuel Type: Unleaded gasoline (91 octane recommended) Carburetor Model: N/A (EFI) Lubrication Oil Type Spec: SAE 5W-50 Synthetic (Polaris PS-4) Oil Capacity W Filter: Approx. 2.0 L (2.1 US qt) 🔧 Transmission Standard Transmission Type: Automatic PVT (Polaris Variable Transmission) Drive Modes: High, Low, Neutral, Reverse, Park Clutch Type: Centrifugal Clutch Features Drive System: On-Demand All-Wheel Drive (AWD) Final Drive: Sealed Shaft Drive Gear Reduction High: Refer to manual for specific ratios Gear Reduction Low: Refer to manual for specific ratios Fluid Specifications Transmission Oil Type: Polaris PVT Fluid Fluid Capacities Transmission Oil Capacity: Refer to manual for specific capacity 📐 Dimensions Exterior Length: ~85.1 in (216.2 cm) Width: ~46.0 in (116.8 cm) Height: ~46.6 in (118.4 cm) Wheelbase: ~57.0 in (144.8 cm) Ground Clearance: ~11.25 in (28.6 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Weights Dry Weight Est: ~660 lbs (299 kg) Towing Capacity: 1500 lbs (680.4 kg) Gcwr: 2150 lbs (975 kg) 🛡️ Safety Features Ratings Rollover Protection: N/A (ATVs typically do not have specific rollover ratings like cars) Active Features Braking System: Hydraulic disc brakes (front and rear) Parking Brake: Yes Passive Features Lighting: Dual headlights, taillight/brake light Seatbelts: N/A (Helmet and safety gear required) Hand Grips: Comfortable, textured hand grips 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, AWD indicator, clock. Driver Assistance AWD System: Polaris's proprietary On-Demand All-Wheel Drive (AWD) system automatically engages all four wheels when traction is needed. Connectivity Diagnostic Ports: Includes diagnostic connectors for use with specialized service tools and the manual's diagnostic procedures. 🔧 Maintenance Service Intervals Initial Service: Refer to manual for break-in service recommendations (typically around 10-20 hours or 100-200 miles). Oil Change Interval: Every 100 hours or 1,000 miles, or annually, whichever comes first. Air Filter Cleaning: Every 25...