The Polaris Sportsman X2 700 EFI, 800 EFI, and 800 TOURING models from 2008 represent robust All-Terrain Vehicles (ATVs) known for their versatility and capability. These models are engineered with powerful V-twin engines, an on-demand All-Wheel Drive system, and the unique X2 design, allowing for a convertible passenger or cargo mode. They offer a comfortable ride and are well-suited for recreational pursuits, utility tasks, and outdoor adventures, distinguishing themselves in a competitive market through their blend of performance and adaptability. This comprehensive Service and Repair Manual is designed to provide essential knowledge for owners and technicians alike. It covers a wide range of critical areas, including detailed engine diagnostics and repair, transmission and drivetrain maintenance, brake system servicing, and electrical system troubleshooting. The manual offers step-by-step instructions for routine maintenance, component replacement, and in-depth diagnostics, ensuring the Polaris Sportsman can be kept in optimal working condition, thereby maximizing its longevity and performance. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman X2 700 EFI / 800 EFI / 800 TOURING Year: 2008 Codes Vin Decoder Notes: VINs for this model year typically start with 4X4. 👋 Introduction Market Position Category: All-Terrain Vehicle (ATV) Target User: Recreational riders, utility users, outdoor enthusiasts, professional mechanics. Competitive Analysis Competitors 2008: Can-Am Outlander, Arctic Cat 700/1000, Yamaha Grizzly, Suzuki King Quad. Key Features Unique Selling Points: Versatile X2 design with convertible passenger/cargo mode, powerful V-twin engines, Polaris on-demand AWD system, comfortable ride. Manual Value Proposition: Provides essential knowledge for owners and technicians to maintain, diagnose, and repair their Polaris Sportsman, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Download Pages: Estimated 300-500 pages (typical for this level of detail) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, disassembly, assembly, torque specifications, timing, cooling system, lubrication system, fuel delivery, ignition system, emissions control. Transmission: CVT (Continuously Variable Transmission) inspection, service, belt replacement, clutch assembly, gearbox maintenance, differential service. Drivetrain: All-wheel drive (AWD) system, front and rear driveshafts, CV joints, gearcases, prop shafts, U-joints, maintenance and repair procedures. Brakes: Hydraulic brake system, front and rear calipers, master cylinder, brake lines, bleeding procedures, parking brake adjustment, component replacement. Electrical: Wiring diagrams, starter motor, alternator, battery, ignition system, lighting, instrumentation, charging system, EFI control module, fault diagnosis. Suspension: Front and rear suspension components, shocks, struts, control arms, bushings, wheel alignment, bearing service, adjustment procedures. Steering: Steering column, tie rods, steering rack, power steering system (if equipped), adjustments, maintenance. Fuel System: Fuel pump, fuel filter, fuel injectors, throttle body, fuel pressure regulator, EFI system troubleshooting. Cooling System: Radiator, fan, coolant hoses, water pump, thermostat, flush and fill procedures, temperature sensor diagnostics. Bodywork And Chassis: Frame inspection, body panel removal/installation, seat adjustment, storage compartment access, accessory mounting. Accessories And Features: Dump box operation (X2), tilt bed operation, lighting systems, electrical accessory hookups. Procedures Included Maintenance: Routine oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake system checks, tire pressure, battery maintenance, drive belt inspection. Troubleshooting: Systematic diagnostic procedures for engine performance issues, electrical faults, starting problems, driveability concerns, common failures. Repair: Step-by-step instructions for component replacement, rebuilds, and adjustments across all covered systems. Diagnostics: Diagnostic Trouble Codes (DTCs) interpretation for EFI system, electrical system troubleshooting guides, flow charts. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth Level: Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics and wiring diagrams. 📊 Manual Specifications File Format File Type: PDF Searchable: Yes (typically, depending on PDF creation) Printable: Yes Print Quality Image Resolution: High-resolution, clear illustrations and diagrams. Binding Type Binding: N/A (Digital PDF Download) Paper Type Paper Quality: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type 700: 700cc V-twin, 4-stroke, SOHC, liquid-cooled Engine Type 800: 800cc V-twin, 4-stroke, SOHC, liquid-cooled Bore X Stroke 700: Approx. 79.0 mm x 67.2 mm Bore X Stroke 800: Approx. 83.0 mm x 70.0 mm Compression Ratio 700: Approx. 9.5:1 Compression Ratio 800: Approx. 9.5:1 Ignition: Electronic Ignition Performance Horsepower 700: Approx. 50 HP Horsepower 800: Approx. 55 HP Torque 700: Approx. 44 lb-ft Torque 800: Approx. 48 lb-ft Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (87 octane minimum) Fluid Capacities Engine Oil Capacity: Approx. 2.25 Quarts (2.1 Liters) with filter change Fluid Specifications Engine Oil Type: SAE 10W-40, API SG or higher (Polaris recommends specific ester-based synthetic blend) Coolant Type: Ethylene Glycol based antifreeze/coolant (Polaris recommended type or equivalent) 🔧 Transmission Standard Type: Automatic PVT (Polaris Variable Transmission) with Engine Braking Drive Modes: 2WD/AWD (On-Demand) Gear Selection: High, Low, Neutral, Reverse, Park Optional Differentials: Front: Polaris Automatic''(Polaris Sensing Variable AWD System''; Rear: Locked Features Cv Belt Maintenance: Regular inspection and replacement recommended by Polaris. Fluid Specifications Transmission Fluid Type: Refer...
The Polaris Sportsman X2 700 EFI, 800 EFI, and 800 TOURING models from 2008 represent robust All-Terrain Vehicles (ATVs) known for their versatility and capability. These models are engineered with powerful V-twin engines, an on-demand All-Wheel Drive system, and the unique X2 design, allowing for a convertible passenger or cargo mode. They offer a comfortable ride and are well-suited for recreational pursuits, utility tasks, and outdoor adventures, distinguishing themselves in a competitive market through their blend of performance and adaptability.
This comprehensive Service and Repair Manual is designed to provide essential knowledge for owners and technicians alike. It covers a wide range of critical areas, including detailed engine diagnostics and repair, transmission and drivetrain maintenance, brake system servicing, and electrical system troubleshooting. The manual offers step-by-step instructions for routine maintenance, component replacement, and in-depth diagnostics, ensuring the Polaris Sportsman can be kept in optimal working condition, thereby maximizing its longevity and performance.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman X2 700 EFI / 800 EFI / 800 TOURING
Year:
2008
Codes
Vin Decoder Notes:
VINs for this model year typically start with 4X4.
👋 Introduction
Market Position
Category:
All-Terrain Vehicle (ATV)
Target User:
Recreational riders, utility users, outdoor enthusiasts, professional mechanics.
Competitive Analysis
Competitors 2008:
Can-Am Outlander, Arctic Cat 700/1000, Yamaha Grizzly, Suzuki King Quad.
Provides essential knowledge for owners and technicians to maintain, diagnose, and repair their Polaris Sportsman, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF Download
Pages:
Estimated 300-500 pages (typical for this level of detail)
Routine oil changes, filter replacements, spark plug service, air filter cleaning/replacement, brake system checks, tire pressure, battery maintenance, drive belt inspection.
Troubleshooting:
Systematic diagnostic procedures for engine performance issues, electrical faults, starting problems, driveability concerns, common failures.
Repair:
Step-by-step instructions for component replacement, rebuilds, and adjustments across all covered systems.
Diagnostics:
Diagnostic Trouble Codes (DTCs) interpretation for EFI system, electrical system troubleshooting guides, flow charts.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Depth Level:
Comprehensive: Covers routine maintenance to complete engine and transmission rebuilds, including detailed electrical system diagnostics and wiring diagrams.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Yes (typically, depending on PDF creation)
Printable:
Yes
Print Quality
Image Resolution:
High-resolution, clear illustrations and diagrams.
Binding Type
Binding:
N/A (Digital PDF Download)
Paper Type
Paper Quality:
N/A (Digital PDF Download)
⚙️ Engine Specifications
Primary Engine
Engine Type 700:
700cc V-twin, 4-stroke, SOHC, liquid-cooled
Engine Type 800:
800cc V-twin, 4-stroke, SOHC, liquid-cooled
Bore X Stroke 700:
Approx. 79.0 mm x 67.2 mm
Bore X Stroke 800:
Approx. 83.0 mm x 70.0 mm
Compression Ratio 700:
Approx. 9.5:1
Compression Ratio 800:
Approx. 9.5:1
Ignition:
Electronic Ignition
Performance
Horsepower 700:
Approx. 50 HP
Horsepower 800:
Approx. 55 HP
Torque 700:
Approx. 44 lb-ft
Torque 800:
Approx. 48 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 octane minimum)
Fluid Capacities
Engine Oil Capacity:
Approx. 2.25 Quarts (2.1 Liters) with filter change
Fluid Specifications
Engine Oil Type:
SAE 10W-40, API SG or higher (Polaris recommends specific ester-based synthetic blend)
Coolant Type:
Ethylene Glycol based antifreeze/coolant (Polaris recommended type or equivalent)
🔧 Transmission
Standard
Type:
Automatic PVT (Polaris Variable Transmission) with Engine Braking
Digital instrument cluster displaying speed, RPM, fuel level, gear selection, AWD status, engine hours, and diagnostic indicators.
Driver Assistance
Powertrain Management:
Electronic Fuel Injection (EFI) optimizes power delivery and fuel efficiency.
Connectivity
Accessory Power:
Factory pre-wired for accessories, providing power ports.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 100 hours or annually, whichever comes first.
Air Filter Service:
Clean every 50 hours; replace as needed.
Spark Plug Replacement:
Every 100 hours or annually.
Cv Belt Inspection:
Every 50 hours; replace at manufacturer's recommended mileage/hours or when worn.
Valve Adjustment:
Refer to manual for specific intervals, typically every 100-200 hours.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Gearcase Oil Type Front Rear:
Polaris Demand Drive Fluid or equivalent SAE 80W-90 GL-5 gear oil (check manual for specifics).
Known Issues
Common Wear Items:
CV Axle boots, drive belts, ball joints, wheel bearings, brake pads, sway bar links (depending on usage).
Efi Related Concerns:
Occasional throttle body cleaning or sensor issues can arise with high usage.
Electrical System Quirks:
Corrosion on connectors can sometimes cause intermittent issues, especially in wet environments.
📚 Vehicle History
Brand Heritage
Polariss Atv Legacy:
Polaris has a long history in snowmobiles and ATVs, establishing itself as a leading manufacturer of off-road vehicles.
Model Evolution
Sportsman Lineage:
The Sportsman line has been a flagship for Polaris, known for its comfort, utility, and capability. The X2 variant introduced the unique convertible cargo/passenger bed.
Production
Manufacturing Location:
Polaris vehicles are primarily manufactured in the USA.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Polaris Sportsman models consistently receive positive reviews for their robust performance, comfort, and utility in the ATV market.
Ratings
Consumer Satisfaction:
Generally high consumer satisfaction for durability and capability.
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