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Porsche 944 Turbo 1987-1991 WSM Service Manual Repair

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🏷️ Basic Information Identification Make: Porsche Model: 944 Turbo Model Designation: 951 (Internal Chassis Code) Production Years Covered: 1987, 1988, 1989, 1990, 1991 Codes Chassis Code: 944 S2 chassis update with Turbo modifications 👋 Introduction Market Position Positioning: The Porsche 944 Turbo (951) was positioned as a high-performance grand tourer and sports car, bridging the gap between the standard 944 and the 911. Competitive Analysis Competitors: Competed against vehicles like the Chevrolet Corvette, Nissan 300ZX Turbo, Toyota Supra Turbo, and BMW M3 (E30). Key Features Aerodynamics: Distinctive front air dam and rear spoiler optimized for high-speed stability and reduced drag. Handling: Transaxle design (engine front, gearbox rear) for near 50/50 weight distribution, contributing to exceptional balance and handling. Performance Enhancements: Turbocharged engine, intercooler, and advanced DME system provided significant power and torque. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for Porsche 944 Turbo (951) models Secondary Coverage: Routine maintenance, troubleshooting, diagnostics, and detailed repair procedures Page Count Estimated Pages: Very High (typical for Porsche WSMs, often exceeding 1000 pages when compiled) Manual Type Type: Workshop Service Manual (WSM) / Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (2.5L Turbo), DME (Digital Motor Electronics), Fuel Injection, Ignition, Exhaust, Cooling, Lubrication Drivetrain: Transmission (Manual Gearbox), Clutch, Driveshafts, Differential Suspension Steering: Front and Rear Suspension, Steering System (Power Steering) Brakes: Brake System (ABS), Disc Brakes (Front and Rear), Hydraulic System Electrical: Full Electrical System, Wiring Diagrams, Battery, Alternator, Starter, Lighting, Instrumentation, DME Control Unit Body Chassis: Body Structure, Body Panels, Doors, Hood, Trunk, Interior Trim, Body Sealing HVAC: Heating, Ventilation, and Air Conditioning (HVAC) System Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, belt inspections and replacements, brake fluid flush Repair: Engine overhaul, transmission rebuild, suspension component replacement, brake caliper service, electrical component diagnosis and repair Troubleshooting: System-specific diagnostic trees, common fault finding, error code interpretation (where applicable) Diagnostics: DME diagnostics, sensor testing, actuator testing Technical Depth Depth: Comprehensive, from basic adjustments and fluid changes to complete engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format) Print Quality Printability: Full Printable (pages can be printed individually or in sections) Binding Type Binding: N/A (Digital Download - printable pages) Paper Type Paper Quality: N/A (Digital Download - printable on user's choice of paper) Requirements Software: Adobe PDF Reader or compatible PDF viewer Compatibility: All Versions of Windows & Mac operating systems Delivery Delivery Method: Instant Download ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, turbocharged, intercooled Engine Code: M44.50 (or similar, specific to model year and market) Displacement: 2.5 Liters (2479 cc) Performance Horsepower: Approximately 217 hp (162 kW) at 6000 rpm (varies slightly by year and market) Torque: Approximately 245 lb-ft (332 Nm) at 4500 rpm (varies slightly by year and market) Fuel System Fuel Delivery: Bosch LE-Jetronic fuel injection with Motronic (DME) engine management. Fuel Type: Unleaded Premium Gasoline (91 octane or higher recommended) Cooling Cooling System: Pressurized liquid cooling system with thermostatically controlled fan. 🔧 Transmission Standard Transmission Type: 5-speed manual transaxle (G50 variant for later models, otherwise internal Porsche design) Optional Optional Transmission: None (Only manual transmission offered for the 944 Turbo) Features Clutch: Hydraulically operated single-plate dry clutch. Fluid Specifications Gearbox Oil Type: Hypoid gear oil, API GL-4 or GL-5, SAE 75W-90 (refer to manual for exact PN and specification) 📐 Dimensions Exterior Length: Approximately 4200 mm (165.4 in) Width: Approximately 1735 mm (68.3 in) Height: Approximately 1270 mm (50.0 in) Wheelbase: Approximately 2400 mm (94.5 in) Weights Curb Weight: Approximately 1350 kg (2976 lbs) Gross Vehicle Weight Rating: Refer to specific model year documentation 🛡️ Safety Features Ratings Crash Testing: Porsche's rigorous internal safety standards of the era; no specific NHTSA ratings readily available for this model in many markets. Active Features ABS: Anti-lock Braking System (ABS) standard on most 944 Turbo models. Passive Features Airbags: Driver's side airbag standard from later model years (e.g., 1987 onwards). Seatbelts: Three-point inertia-reel seatbelts front and rear. Roll Over Protection: Reinforced A-pillars and integral roll-over structure. 💡 Technology Features Infotainment Audio System: Factory fitted stereo systems often from Blaupunkt or Grundig, with tape deck and AM/FM radio. Amplifier upgrades were common. Dashboard Controls: Analogue gauges, climate control knobs, headlight/wiper controls. Driver Assistance ABS: Standard ABS system for enhanced braking control. Connectivity Connectivity Features: Limited by era; primarily analog systems. No modern Bluetooth or USB connectivity unless aftermarket installed. 🔧 Maintenance Service Intervals Oil Change: Typically every 7,500 miles or 12 months, whichever comes first (refer to manual for specific interval and oil type). Timing Belt: Crucial replacement interval, typically every 30,000 miles or 3 years. Failure leads to catastrophic engine damage. This manual will detail the procedure and torque specifications. Spark Plugs: Refer to manual; typically...
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Porsche 944 Turbo 1987-1991 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Porsche
Model:
944 Turbo
Model Designation:
951 (Internal Chassis Code)
Production Years Covered:
1987, 1988, 1989, 1990, 1991
Codes
Chassis Code:
944 S2 chassis update with Turbo modifications
👋 Introduction
Market Position
Positioning:
The Porsche 944 Turbo (951) was positioned as a high-performance grand tourer and sports car, bridging the gap between the standard 944 and the 911.
Competitive Analysis
Competitors:
Competed against vehicles like the Chevrolet Corvette, Nissan 300ZX Turbo, Toyota Supra Turbo, and BMW M3 (E30).
Key Features
Aerodynamics:
Distinctive front air dam and rear spoiler optimized for high-speed stability and reduced drag.
Handling:
Transaxle design (engine front, gearbox rear) for near 50/50 weight distribution, contributing to exceptional balance and handling.
Performance Enhancements:
Turbocharged engine, intercooler, and advanced DME system provided significant power and torque.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for Porsche 944 Turbo (951) models
Secondary Coverage:
Routine maintenance, troubleshooting, diagnostics, and detailed repair procedures
Page Count
Estimated Pages:
Very High (typical for Porsche WSMs, often exceeding 1000 pages when compiled)
Manual Type
Type:
Workshop Service Manual (WSM) / Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (2.5L Turbo), DME (Digital Motor Electronics), Fuel Injection, Ignition, Exhaust, Cooling, Lubrication
Drivetrain:
Transmission (Manual Gearbox), Clutch, Driveshafts, Differential
Suspension Steering:
Front and Rear Suspension, Steering System (Power Steering)
Brakes:
Brake System (ABS), Disc Brakes (Front and Rear), Hydraulic System
Electrical:
Full Electrical System, Wiring Diagrams, Battery, Alternator, Starter, Lighting, Instrumentation, DME Control Unit
Body Chassis:
Body Structure, Body Panels, Doors, Hood, Trunk, Interior Trim, Body Sealing
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) System
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, belt inspections and replacements, brake fluid flush
Repair:
Engine overhaul, transmission rebuild, suspension component replacement, brake caliper service, electrical component diagnosis and repair
Troubleshooting:
System-specific diagnostic trees, common fault finding, error code interpretation (where applicable)
Diagnostics:
DME diagnostics, sensor testing, actuator testing
Technical Depth
Depth:
Comprehensive, from basic adjustments and fluid changes to complete engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format)
Print Quality
Printability:
Full Printable (pages can be printed individually or in sections)
Binding Type
Binding:
N/A (Digital Download - printable pages)
Paper Type
Paper Quality:
N/A (Digital Download - printable on user's choice of paper)
Requirements
Software:
Adobe PDF Reader or compatible PDF viewer
Compatibility:
All Versions of Windows & Mac operating systems
Delivery
Delivery Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, turbocharged, intercooled
Engine Code:
M44.50 (or similar, specific to model year and market)
Displacement:
2.5 Liters (2479 cc)
Performance
Horsepower:
Approximately 217 hp (162 kW) at 6000 rpm (varies slightly by year and market)
Torque:
Approximately 245 lb-ft (332 Nm) at 4500 rpm (varies slightly by year and market)
Fuel System
Fuel Delivery:
Bosch LE-Jetronic fuel injection with Motronic (DME) engine management.
Fuel Type:
Unleaded Premium Gasoline (91 octane or higher recommended)
Cooling
Cooling System:
Pressurized liquid cooling system with thermostatically controlled fan.
🔧 Transmission
Standard
Transmission Type:
5-speed manual transaxle (G50 variant for later models, otherwise internal Porsche design)
Optional
Optional Transmission:
None (Only manual transmission offered for the 944 Turbo)
Features
Clutch:
Hydraulically operated single-plate dry clutch.
Fluid Specifications
Gearbox Oil Type:
Hypoid gear oil, API GL-4 or GL-5, SAE 75W-90 (refer to manual for exact PN and specification)
📐 Dimensions
Exterior
Length:
Approximately 4200 mm (165.4 in)
Width:
Approximately 1735 mm (68.3 in)
Height:
Approximately 1270 mm (50.0 in)
Wheelbase:
Approximately 2400 mm (94.5 in)
Weights
Curb Weight:
Approximately 1350 kg (2976 lbs)
Gross Vehicle Weight Rating:
Refer to specific model year documentation
🛡️ Safety Features
Ratings
Crash Testing:
Porsche's rigorous internal safety standards of the era; no specific NHTSA ratings readily available for this model in many markets.
Active Features
ABS:
Anti-lock Braking System (ABS) standard on most 944 Turbo models.
Passive Features
Airbags:
Driver's side airbag standard from later model years (e.g., 1987 onwards).
Seatbelts:
Three-point inertia-reel seatbelts front and rear.
Roll Over Protection:
Reinforced A-pillars and integral roll-over structure.
💡 Technology Features
Infotainment
Audio System:
Factory fitted stereo systems often from Blaupunkt or Grundig, with tape deck and AM/FM radio. Amplifier upgrades were common.
Dashboard Controls:
Analogue gauges, climate control knobs, headlight/wiper controls.
Driver Assistance
ABS:
Standard ABS system for enhanced braking control.
Connectivity
Connectivity Features:
Limited by era; primarily analog systems. No modern Bluetooth or USB connectivity unless aftermarket installed.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 7,500 miles or 12 months, whichever comes first (refer to manual for specific interval and oil type).
Timing Belt:
Crucial replacement interval, typically every 30,000 miles or 3 years. Failure leads to catastrophic engine damage. This manual will detail the procedure and torque specifications.
Spark Plugs:
Refer to manual; typically iridium or platinum plugs with replacement intervals of 30,000-60,000 miles.
Fluid Specifications
Engine Oil Type:
Synthetic API SH or higher, SAE 5W-40 or 10W-40 (check manual for specific PN and grade).
Coolant Type:
Porsche approved antifreeze/coolant (typically G12 or equivalent, propylene glycol-based). Capacity ~8.5 liters.
Brake Fluid Type:
DOT 4 or DOT 5.1 low-viscosity brake fluid.
Known Issues
Common Problems:
Fuel line deterioration (especially rubber components), coolant hose leaks, vacuum leaks, rear main seal leaks, torque converter seal leaks (if applicable), ABS sensor failures, DME relay issues, wheel bearing wear.
Common Problems Detailed:
The manual will provide diagnostic steps and repair procedures for all common issues, including specific torque values and component replacement instructions.
📚 Vehicle History
Brand Heritage
Porsche Heritage:
Built on Porsche's legacy of performance engineering and sports car development, inheriting technology and design cues from models like the 911.
Model Evolution
944 Evolution:
The 944 Turbo (951) was an evolution of the 944 platform, introduced in 1985. The years covered in this manual (1987-1991) represent the later stages of the 944 Turbo's production, incorporating refinements and updates.
Production
Manufacturing Location:
Stuttgart, Germany
Production Years Total:
1986-1991
🏆 Awards & Recognition
Recognitions
Automotive Press Awards:
Consistently praised by automotive journalists for its handling, performance, and balanced chassis. Named among '10 Best Cars' by Car and Driver in 1986.
Ratings
Performance Ratings:
Renowned for its performance-oriented driving experience and track capabilities.
Certifications
Quality Standards:
Built to Porsche's stringent quality and engineering standards.
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