PROTON PERSONA WIRA 1996-2005 Engine Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Proton Model: Persona / Wira Codes Vehicle Generation: First Generation (based on Mitsubishi Lancer CB/CC) 👋 Introduction Market Position Target Audience: Proton/Mitsubishi technicians, automotive repair shops, dedicated owners seeking in-depth engine knowledge. Competitive Analysis Value Proposition: Highly detailed and structured engine-specific manual for a widely used platform, offering superior technical depth compared to generic owner's manuals. Key Features Manual Attributes: Structured format designed for technicians, comprehensive engine coverage, high-quality content, detailed troubleshooting. Technical Accuracy: Emphasis on accuracy and adherence to factory specifications, ensuring reliable repair information. 📋 Manual Details Coverage Areas Engine Types Covered: 1.3L 4G13, 1.5L 4G15, 1.6L 4G92, 1.8L 4G93 Page Count Estimated Page Count: Extensive (Specific number not provided, but described as 'very comprehensive') Manual Type Type: Workshop Service Repair Manual (Engine Focus) Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, engine management, fuel system, ignition system, cooling system, lubrication system, exhaust system, emissions control, engine diagnostics, engine overhaul procedures. Engine Mechanical Details: Cylinder head assembly (valves, springs, camshaft), piston and connecting rod assembly, crankshaft and main bearings, oil pump and system, timing system (belts, gears, tensioners). Engine Management Details: ECU diagnosis, sensor functions (MAP, TPS, O2, crank/cam sensors), actuator control (injectors, ignition coils), fuel pressure regulation, idle air control. Procedures Included Repair And Maintenance: Detailed step-by-step repair procedures, routine maintenance tasks, troubleshooting guides, diagnostic flowcharts, component replacement, engine rebuilding procedures. Troubleshooting Guides: Systematic troubleshooting for common engine faults such as hard starting, misfires, poor performance, overheating, and abnormal noises, with diagnostic flowcharts. Engine Rebuilding: Detailed instructions for engine disassembly, cleaning, inspection, machining (e.g., cylinder honing, valve seat grinding), and reassembly, including torque specifications and clearances. Technical Depth Depth Of Information: Comprehensive from basic maintenance to in-depth engine rebuilds, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format File Quality: High-quality PDF, not a scanned copy, suggesting clear text and diagrams. Searchability: Likely searchable PDF, allowing for quick access to specific topics. Print Quality Print Usability: Printable pages Binding Type Binding: Not Applicable (Digital PDF) Paper Type Paper: Not Applicable (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code 4G13: 1.3L SOHC (91-94 hp, 110-121 Nm torque - typical figures for the era and engine family) Engine Code 4G15: 1.5L SOHC (90-99 hp, 120-130 Nm torque - typical figures for the era and engine family) Engine Code 4G92: 1.6L SOHC/DOHC (103-114 hp, 137-147 Nm torque - typical figures for the era and engine family, DOHC variants more powerful) Engine Code 4G93: 1.8L SOHC/DOHC (123-140 hp, 161-170 Nm torque - typical figures for the era and engine family, DOHC variants more powerful) Performance Engine Orientation: Inline-4 Cylinder Engine Configuration: 4-cylinder, inline Valve Train: SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on the specific engine variant (4G13/4G15 SOHC, 4G92/4G93 SOHC/DOHC). Fuel System Fuel Delivery: Multi-Point Fuel Injection (MPI), likely Electronic Fuel Injection (EFI) for these model years. Ignition System: Electronic Ignition (Distributorless Ignition System - DIS, or Distributor-based systems depending on specific sub-model). Technical Notes Engine Origin: Mitsubishi engines (4G series), known for reliability and widespread use across various platforms. 🔧 Transmission Standard Transmission Options: 5-speed Manual Transmission (MT) Optional Transmission Options: 4-speed Automatic Transmission (AT) Features Transmission Control: Hydraulic clutch actuation for manual, electronic control for automatic variants. 📐 Dimensions Exterior Body Styles: Sedan, Hatchback (Wira models also included estate/wagon variants not explicitly mentioned but common for the platform). Weights Curb Weight Range: Approximately 1050 kg - 1250 kg, depending on engine and trim. 🛡️ Safety Features Active Features Braking System: Front ventilated disc brakes, rear drum brakes (common for base models). Higher trims may have rear disc brakes. Passive Features Airbags: Driver-side airbag standard on many models, passenger airbag optional or standard on higher trims. Seatbelts: Pre-tensioner seatbelts (front). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player or CD player, typically 2 or 4 speakers. Driver Assistance Anti Lock Brakes: Optional ABS available on higher trim levels or as an option. Comfort Features Air Conditioning: Standard air conditioning system. Power Features: Power windows and power door locks typically available on mid to higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000 km - 7,500 km or 6 months, whichever comes first, depending on driving conditions. Timing Belt Replacement: Crucial for 4G series engines. Interval typically 60,000 km - 100,000 km or 4-5 years. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Specification: API SG/SH or higher. Viscosity typically 10W-30 or 10W-40, depending on climate. Consult manual for exact spec. Coolant Specification: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (LLC) or equivalent is recommended. Transmission Fluid Manual: API GL-4 SAE 75W-90 or 75W-85 gear oil. Capacity approx. 2.0-2.5 liters. Transmission Fluid Automatic: Dexron...
Highly detailed and structured engine-specific manual for a widely used platform, offering superior technical depth compared to generic owner's manuals.
Key Features
Manual Attributes:
Structured format designed for technicians, comprehensive engine coverage, high-quality content, detailed troubleshooting.
Technical Accuracy:
Emphasis on accuracy and adherence to factory specifications, ensuring reliable repair information.
📋 Manual Details
Coverage Areas
Engine Types Covered:
1.3L 4G13, 1.5L 4G15, 1.6L 4G92, 1.8L 4G93
Page Count
Estimated Page Count:
Extensive (Specific number not provided, but described as 'very comprehensive')
Cylinder head assembly (valves, springs, camshaft), piston and connecting rod assembly, crankshaft and main bearings, oil pump and system, timing system (belts, gears, tensioners).
Engine Management Details:
ECU diagnosis, sensor functions (MAP, TPS, O2, crank/cam sensors), actuator control (injectors, ignition coils), fuel pressure regulation, idle air control.
Systematic troubleshooting for common engine faults such as hard starting, misfires, poor performance, overheating, and abnormal noises, with diagnostic flowcharts.
Engine Rebuilding:
Detailed instructions for engine disassembly, cleaning, inspection, machining (e.g., cylinder honing, valve seat grinding), and reassembly, including torque specifications and clearances.
Technical Depth
Depth Of Information:
Comprehensive from basic maintenance to in-depth engine rebuilds, suitable for professional technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
File Quality:
High-quality PDF, not a scanned copy, suggesting clear text and diagrams.
Searchability:
Likely searchable PDF, allowing for quick access to specific topics.
Print Quality
Print Usability:
Printable pages
Binding Type
Binding:
Not Applicable (Digital PDF)
Paper Type
Paper:
Not Applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code 4G13:
1.3L SOHC (91-94 hp, 110-121 Nm torque - typical figures for the era and engine family)
Engine Code 4G15:
1.5L SOHC (90-99 hp, 120-130 Nm torque - typical figures for the era and engine family)
Engine Code 4G92:
1.6L SOHC/DOHC (103-114 hp, 137-147 Nm torque - typical figures for the era and engine family, DOHC variants more powerful)
Engine Code 4G93:
1.8L SOHC/DOHC (123-140 hp, 161-170 Nm torque - typical figures for the era and engine family, DOHC variants more powerful)
Performance
Engine Orientation:
Inline-4 Cylinder
Engine Configuration:
4-cylinder, inline
Valve Train:
SOHC (Single Overhead Camshaft) or DOHC (Double Overhead Camshaft) depending on the specific engine variant (4G13/4G15 SOHC, 4G92/4G93 SOHC/DOHC).
Fuel System
Fuel Delivery:
Multi-Point Fuel Injection (MPI), likely Electronic Fuel Injection (EFI) for these model years.
Ignition System:
Electronic Ignition (Distributorless Ignition System - DIS, or Distributor-based systems depending on specific sub-model).
Technical Notes
Engine Origin:
Mitsubishi engines (4G series), known for reliability and widespread use across various platforms.
🔧 Transmission
Standard
Transmission Options:
5-speed Manual Transmission (MT)
Optional
Transmission Options:
4-speed Automatic Transmission (AT)
Features
Transmission Control:
Hydraulic clutch actuation for manual, electronic control for automatic variants.
📐 Dimensions
Exterior
Body Styles:
Sedan, Hatchback (Wira models also included estate/wagon variants not explicitly mentioned but common for the platform).
Weights
Curb Weight Range:
Approximately 1050 kg - 1250 kg, depending on engine and trim.
🛡️ Safety Features
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes (common for base models). Higher trims may have rear disc brakes.
Passive Features
Airbags:
Driver-side airbag standard on many models, passenger airbag optional or standard on higher trims.
Seatbelts:
Pre-tensioner seatbelts (front).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player or CD player, typically 2 or 4 speakers.
Driver Assistance
Anti Lock Brakes:
Optional ABS available on higher trim levels or as an option.
Comfort Features
Air Conditioning:
Standard air conditioning system.
Power Features:
Power windows and power door locks typically available on mid to higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000 km - 7,500 km or 6 months, whichever comes first, depending on driving conditions.
Timing Belt Replacement:
Crucial for 4G series engines. Interval typically 60,000 km - 100,000 km or 4-5 years. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher. Viscosity typically 10W-30 or 10W-40, depending on climate. Consult manual for exact spec.
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Mitsubishi Super Long Life Coolant (LLC) or equivalent is recommended.
Transmission Fluid Manual:
API GL-4 SAE 75W-90 or 75W-85 gear oil. Capacity approx. 2.0-2.5 liters.
Transmission Fluid Automatic:
Dexron III or equivalent ATF. Capacity approx. 3.5-4.5 liters for a fluid change.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Power Steering Fluid:
ATF Dexron II or III is typically recommended for power steering systems of this era.
Known Issues
Engine Wear:
Piston ring wear leading to oil consumption, valve stem seal degradation, head gasket failures, particularly on higher mileage units.
Electrical Issues:
Degradation of wiring insulation, issues with sensors (e.g., crankshaft position sensor), and alternator failure can be common with age.
Cooling System:
Radiator leaks, thermostat failures, and water pump leaks are common maintenance items.
Suspension And Steering:
Wear in ball joints, tie rod ends, and bushings can lead to knocking noises and poor handling.
Exhaust System:
Rusting of exhaust manifold and pipes is common due to environmental factors.
📚 Vehicle History
Brand Heritage
Proton Origins:
Malaysian automotive manufacturer, often rebadging and utilizing technology from Mitsubishi Motors.
Model Evolution
Platform Basis:
Proton Persona and Wira are based on the second-generation Mitsubishi Lancer (CB/CC platform) introduced in the early 1990s.
Platform Licensing:
The platform's roots are firmly in the Mitsubishi Lancer, providing a robust and well-engineered foundation.
Production
Production Period:
Proton Persona: 1993-2001. Proton Wira: 1993-2009 (though significant updates and market presence tapered off earlier).
Manufacturing Locations:
Primarily Malaysia.
🏆 Awards & Recognition
Recognitions
Market Reception:
The Persona/Wira platform was popular in its primary markets for its affordability and durability, offering good value for money.
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