Proton Satria Wira Persona 1.3 1.5 1.6 1.9 2.0 4G13 4G15 4G92 4G93 4D68 Engine 1996-2005 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Proton Model: Satria / Wira / Persona Product Type: Service Repair Workshop Manual Codes Engine Codes Covered: 4G13, 4G15, 4G92, 4G93, 4D68 Production Years Covered: 1996-2005 👋 Introduction Market Position Target Audience: DIY enthusiasts, home mechanics, professional technicians Competitive Analysis Value Proposition: Provides professional-grade repair information for a fraction of the cost of dealership service or specialized workshop manuals. Key Features Feature Highlight: Detailed photos & diagrams, step-by-step instructions, comprehensive coverage of all major systems. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair, servicing, and troubleshooting Page Count Estimated Page Count: Hundreds (specific number not provided, but described as extensive) Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English (implied by product description) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control systems, engine management (ECU) Transmission Systems: Manual transmission, automatic transmission (if applicable to models covered) Drivetrain Systems: Clutch, driveshafts, differentials, axles Suspension Systems: Front suspension, rear suspension, shock absorbers, springs, bushings Steering Systems: Steering column, steering rack, power steering system Brake Systems: Front brakes, rear brakes, hydraulic system, parking brake Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses, relays, ECUs Body And Chassis: Body panels, doors, windows, interior trim, chassis components, frame HVAC Systems: Heating, ventilation, and air conditioning (HVAC) Procedures Included Maintenance Procedures: Routine maintenance, oil changes, filter replacements, fluid checks and changes, tune-ups Repair Procedures: Engine rebuilds, transmission overhaul, brake caliper replacement, suspension component repair, electrical component diagnosis and replacement Troubleshooting Procedures: Diagnostic fault finding, common problems and solutions, symptom-based troubleshooting Adjustment Procedures: Valve adjustment, idle speed adjustment, timing adjustments Diagnostic Procedures: OBD-II diagnostics (if applicable), diagnostic trouble codes (DTCs), electrical system testing Technical Depth Depth Of Coverage: Full factory level repair and diagnostic information Detail Level: Step-by-step instructions, detailed photos, and exploded diagrams 📊 Manual Specifications File Format File Format: PDF Print Quality Print Capability: Printable (single pages or entire manual) Binding Type Binding Type: Digital (no physical binding) Paper Type Paper Type: N/A (Digital format) Usage Rights Usage License: Lifetime use, no expiry dates, no renewal fees, usable on multiple devices ⚙️ Engine Specifications Primary Engine Engine Family: Mitsubishi Orion/Sirius/Astral Engine 1.3L: 4G13 (SOHC, 12 valves), Displacement: 1298cc Engine 1.5L: 4G15 (SOHC, 12 valves), Displacement: 1468cc Engine 1.6L: 4G92 (SOHC/DOHC, 16 valves), Displacement: 1590cc Engine 1.8L: 4G93 (SOHC/DOHC, 16 valves), Displacement: 1830cc Engine 2.0L: 4D68 (SOHC, 8 valves, Diesel - Turbocharged/Naturally Aspirated), Displacement: 1998cc Performance Horsepower Range: Approximately 70-145 HP (varies by engine and variant) Torque Range: Approximately 110-180 Nm (varies by engine and variant) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for most petrol engines; Diesel injection for 4D68 Fuel Type: Unleaded Petrol (RON 91-95), Diesel (for 4D68) 🔧 Transmission Standard Manual Transmission: Available with 5-speed manual transmissions Optional Automatic Transmission: Available with 4-speed automatic transmissions on select models/engines Features Clutch Type: Dry single plate (manual transmission) 📐 Dimensions Exterior Body Styles: 3-door hatchback (Satria), 4-door sedan (Wira/Persona) Weights Curb Weight: Approximately 1050-1250 kg (varies by model and specification) 🛡️ Safety Features Ratings Safety Features Availability: Varies by trim level and market. Early models may have limited safety features. Active Features Active Safety Options: Anti-lock Braking System (ABS) available on higher trims; Electronic Brake-force Distribution (EBD) possible on later models Passive Features Passive Safety Features: Driver and passenger airbags (optional on some models), seatbelt pre-tensioners, crumple zones. 💡 Technology Features Infotainment Infotainment Features: Basic AM/FM radio with cassette player or CD player (depending on trim/year); optional amplifier or speaker upgrades. Driver Assistance Driver Assistance Features: Limited to ABS on higher trims; no advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist. Connectivity Connectivity Options: Basic connectivity through audio system; no Bluetooth or USB integration in standard factory configurations. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 km or 6 months (refer to manual for specific engine/oil type) Timing Belt Replacement: Critical component, typically every 80,000-100,000 km or 5 years (refer to specific engine manual section) Fluid Specifications Engine Oil Specification: API SG/SH/SJ or ACEA A2/A3; Viscosity: 10W-30 or 10W-40 recommended (check manual for specific engine/climate) Coolant Specification: Ethylene glycol-based coolant (mix of 50% coolant and 50% distilled water recommended) Brake Fluid Specification: DOT 3 or DOT 4 Transmission Fluid Manual: API GL-4; Viscosity: 75W-90 or 80W-90 (check manual for specific gearbox) Transmission Fluid Automatic: Dexron II/III or equivalent (check manual for specific gearbox) Known Issues Common Issues Engine: Oil leaks from gaskets/seals, timing belt tensioner wear, occasional ignition coil issues. Common Issues Electrical: Wiring harness degradation, power window motor failure, dashboard warning light issues. Common Issues Suspension: Wear in control arm bushings, worn shock absorbers, worn tie rod ends. 📚 Vehicle History Brand Heritage Proton Origins: Proton is Malaysia's national...
Approximately 70-145 HP (varies by engine and variant)
Torque Range:
Approximately 110-180 Nm (varies by engine and variant)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) for most petrol engines; Diesel injection for 4D68
Fuel Type:
Unleaded Petrol (RON 91-95), Diesel (for 4D68)
🔧 Transmission
Standard
Manual Transmission:
Available with 5-speed manual transmissions
Optional
Automatic Transmission:
Available with 4-speed automatic transmissions on select models/engines
Features
Clutch Type:
Dry single plate (manual transmission)
📐 Dimensions
Exterior
Body Styles:
3-door hatchback (Satria), 4-door sedan (Wira/Persona)
Weights
Curb Weight:
Approximately 1050-1250 kg (varies by model and specification)
🛡️ Safety Features
Ratings
Safety Features Availability:
Varies by trim level and market. Early models may have limited safety features.
Active Features
Active Safety Options:
Anti-lock Braking System (ABS) available on higher trims; Electronic Brake-force Distribution (EBD) possible on later models
Passive Features
Passive Safety Features:
Driver and passenger airbags (optional on some models), seatbelt pre-tensioners, crumple zones.
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio with cassette player or CD player (depending on trim/year); optional amplifier or speaker upgrades.
Driver Assistance
Driver Assistance Features:
Limited to ABS on higher trims; no advanced driver-assistance systems (ADAS) like adaptive cruise control or lane keeping assist.
Connectivity
Connectivity Options:
Basic connectivity through audio system; no Bluetooth or USB integration in standard factory configurations.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km or 6 months (refer to manual for specific engine/oil type)
Timing Belt Replacement:
Critical component, typically every 80,000-100,000 km or 5 years (refer to specific engine manual section)
Fluid Specifications
Engine Oil Specification:
API SG/SH/SJ or ACEA A2/A3; Viscosity: 10W-30 or 10W-40 recommended (check manual for specific engine/climate)
Coolant Specification:
Ethylene glycol-based coolant (mix of 50% coolant and 50% distilled water recommended)
Brake Fluid Specification:
DOT 3 or DOT 4
Transmission Fluid Manual:
API GL-4; Viscosity: 75W-90 or 80W-90 (check manual for specific gearbox)
Transmission Fluid Automatic:
Dexron II/III or equivalent (check manual for specific gearbox)
Known Issues
Common Issues Engine:
Oil leaks from gaskets/seals, timing belt tensioner wear, occasional ignition coil issues.
Common Issues Electrical:
Wiring harness degradation, power window motor failure, dashboard warning light issues.
Common Issues Suspension:
Wear in control arm bushings, worn shock absorbers, worn tie rod ends.
📚 Vehicle History
Brand Heritage
Proton Origins:
Proton is Malaysia's national automotive manufacturer, initially established with technological assistance from Mitsubishi.
Model Evolution
Platform Basis:
The Satria, Wira, and Persona are based on Mitsubishi platforms, derived from models like the Mitsubishi Colt (Satria) and Mitsubishi Lancer (Wira/Persona).
Production
Manufacturing Location:
Malaysia
🏆 Awards & Recognition
Recognitions
Historical Recognition:
Models from this era often received recognition in their respective markets for value and reliability within their price segment. Specific awards are not readily available for these models through general automotive databases.
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