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1997 Renault R19 Service and Repair Manual

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🏷️ Basic Information Identification Make: Renault Model: R19 Year: 1997 Codes Platform: Type 129 (3-door hatchback), Type 130 (4-door sedan), Type 134 (5-door hatchback), Type 138 (estate/wagon) 👋 Introduction Market Position Positioning: The Renault R19 was positioned as a family car in the compact segment, competing with vehicles like the Ford Escort, Volkswagen Golf, and Peugeot 309. This manual is for owners and independent workshops seeking professional-grade repair and maintenance information. Competitive Analysis Competition: This manual provides specific, detailed information that surpasses generic Haynes or Chilton manuals, offering the same level of technical data as official manufacturer workshop manuals used by dealership technicians. Key Features Manual Advantage: Directly addresses the need for vehicle-specific repair data, eliminating guesswork and ensuring correct procedures are followed, which is crucial for complex modern vehicles of the late 90s. 📋 Manual Details Coverage Areas Coverage Scope: All models and all repairs A-Z Page Count Estimated Page Count: Extensive (typical service manuals of this era range from 500-1500 pages, specific count not provided but implied to be comprehensive) Manual Type Type: Service and Repair Manual Language Language: English (presumed, based on product description) Format Format: Likely printed manual, possibility of digital format (PDF) for sales 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, cooling system, exhaust system, ignition system, engine management (ECU), emissions control. Transmission: Manual and automatic transmission service, repair, and overhaul; clutch system. Chassis: Suspension (front and rear), steering system, braking system (including ABS if equipped), wheels, and tires. Electrical: Complete wiring diagrams, lighting system, instrument cluster, power windows, central locking, audio system, starter and charging system, fuses and relays. Body: Body panels, doors, windows, trim, seats, heating, ventilation, and air conditioning (HVAC) system. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspections. Troubleshooting: Diagnostic procedures for common faults, symptom-based troubleshooting guides, electrical system diagnostics, engine performance issues. Repair: Step-by-step repair instructions for all major mechanical and electrical components, engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement. Technical Data: Torque specifications, clearances, timing settings, diagnostic trouble codes (DTCs) and their interpretations. Engine Diagnostics: Includes procedures for checking engine compression, reading fault codes (OBD I/II depending on specific ECU and market), sensor testing (crankshaft position, camshaft position, O2 sensors, temperature sensors), ignition timing checks, and fuel pressure testing. Transmission Repair: Detailed steps for clutch assembly replacement, flywheel resurfacing/replacement, manual gearbox internal component servicing, automatic transmission band and clutch pack replacement, valve body diagnostics, and torque converter replacement. Braking System Service: Front and rear brake pad and disc replacement, caliper overhaul, wheel cylinder replacement, brake line bleeding (including ABS systems), parking brake adjustment, and master cylinder replacement. Suspension And Steering: Replacement of shock absorbers, struts, coil springs, control arms, ball joints, tie rod ends, steering rack or box service, and wheel bearing replacement. Electrical System Diagnostics: Troubleshooting for starting system (starter motor, battery), charging system (alternator), lighting faults, instrument panel issues, power accessories (windows, locks, mirrors), and HVAC blower motor. Fuel System Maintenance: Fuel filter replacement, fuel pump testing, fuel injector cleaning and testing, idle air control valve diagnosis, and oxygen sensor replacement. Cooling System Overhaul: Radiator replacement, water pump replacement, thermostat replacement, coolant hose inspection and replacement, and heater core diagnosis. Exhaust System Repair: Catalytic converter replacement, muffler and exhaust pipe replacement, exhaust hanger repair, and oxygen sensor installation. Bodywork And Trim: Front and rear bumper removal and installation, door panel removal, window regulator repair, mirror replacement, and interior trim component replacement. HVAC System Service: Refrigerant system diagnostics (pressure checks, leak detection), compressor replacement, evaporator and condenser service, blower motor replacement, and cabin air filter replacement (if applicable). Engine Tuning: Covers idle speed adjustment, ignition timing adjustment (if applicable), and fuel mixture adjustments for carbureted models (less common by 1997, but covered if present). Wheel And Tire Service: Information on tire pressure recommendations, wheel balancing, tire rotation, and replacement. Includes wheel bolt patterns and offset specifications. Technical Depth Depth: Vehicle-specific, comprehensive, dealer-level technical information for all repair and maintenance procedures. Includes detailed diagrams and schematics. Diagnostic Tools: Details specific diagnostic tools required for advanced troubleshooting, including multimeters, pressure gauges, and scan tools for electronic control units. Schematics: Includes detailed electrical schematics for all vehicle systems, crucial for diagnosing complex wiring faults. Torque Specifications: Provides precise torque values for critical fasteners such as cylinder head bolts, main bearing caps, wheel lug nuts, and suspension components, essential for correct assembly and safety. Special Tools: Lists any specialized tools required for specific procedures, such as timing belt wrenches, hydraulic press adapters for suspension bushings, or specific diagnostic connectors. 📊 Manual Specifications File Format Format Details: If digital, likely a searchable PDF. If printed, high-quality paper for durability. Print Quality Quality: Designed for professional use by technicians, implying clear text, legible diagrams, and accurate schematics. Binding...
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Stichworte: 1997 Car R19 Renault
1997 Renault R19 Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Renault
Model:
R19
Year:
1997
Codes
Platform:
Type 129 (3-door hatchback), Type 130 (4-door sedan), Type 134 (5-door hatchback), Type 138 (estate/wagon)
👋 Introduction
Market Position
Positioning:
The Renault R19 was positioned as a family car in the compact segment, competing with vehicles like the Ford Escort, Volkswagen Golf, and Peugeot 309. This manual is for owners and independent workshops seeking professional-grade repair and maintenance information.
Competitive Analysis
Competition:
This manual provides specific, detailed information that surpasses generic Haynes or Chilton manuals, offering the same level of technical data as official manufacturer workshop manuals used by dealership technicians.
Key Features
Manual Advantage:
Directly addresses the need for vehicle-specific repair data, eliminating guesswork and ensuring correct procedures are followed, which is crucial for complex modern vehicles of the late 90s.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Page Count
Estimated Page Count:
Extensive (typical service manuals of this era range from 500-1500 pages, specific count not provided but implied to be comprehensive)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English (presumed, based on product description)
Format
Format:
Likely printed manual, possibility of digital format (PDF) for sales
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel system, cooling system, exhaust system, ignition system, engine management (ECU), emissions control.
Transmission:
Manual and automatic transmission service, repair, and overhaul; clutch system.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS if equipped), wheels, and tires.
Electrical:
Complete wiring diagrams, lighting system, instrument cluster, power windows, central locking, audio system, starter and charging system, fuses and relays.
Body:
Body panels, doors, windows, trim, seats, heating, ventilation, and air conditioning (HVAC) system.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-ups, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic procedures for common faults, symptom-based troubleshooting guides, electrical system diagnostics, engine performance issues.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components, engine rebuilds, transmission overhauls, brake caliper replacement, suspension component replacement.
Technical Data:
Torque specifications, clearances, timing settings, diagnostic trouble codes (DTCs) and their interpretations.
Engine Diagnostics:
Includes procedures for checking engine compression, reading fault codes (OBD I/II depending on specific ECU and market), sensor testing (crankshaft position, camshaft position, O2 sensors, temperature sensors), ignition timing checks, and fuel pressure testing.
Transmission Repair:
Detailed steps for clutch assembly replacement, flywheel resurfacing/replacement, manual gearbox internal component servicing, automatic transmission band and clutch pack replacement, valve body diagnostics, and torque converter replacement.
Braking System Service:
Front and rear brake pad and disc replacement, caliper overhaul, wheel cylinder replacement, brake line bleeding (including ABS systems), parking brake adjustment, and master cylinder replacement.
Suspension And Steering:
Replacement of shock absorbers, struts, coil springs, control arms, ball joints, tie rod ends, steering rack or box service, and wheel bearing replacement.
Electrical System Diagnostics:
Troubleshooting for starting system (starter motor, battery), charging system (alternator), lighting faults, instrument panel issues, power accessories (windows, locks, mirrors), and HVAC blower motor.
Fuel System Maintenance:
Fuel filter replacement, fuel pump testing, fuel injector cleaning and testing, idle air control valve diagnosis, and oxygen sensor replacement.
Cooling System Overhaul:
Radiator replacement, water pump replacement, thermostat replacement, coolant hose inspection and replacement, and heater core diagnosis.
Exhaust System Repair:
Catalytic converter replacement, muffler and exhaust pipe replacement, exhaust hanger repair, and oxygen sensor installation.
Bodywork And Trim:
Front and rear bumper removal and installation, door panel removal, window regulator repair, mirror replacement, and interior trim component replacement.
HVAC System Service:
Refrigerant system diagnostics (pressure checks, leak detection), compressor replacement, evaporator and condenser service, blower motor replacement, and cabin air filter replacement (if applicable).
Engine Tuning:
Covers idle speed adjustment, ignition timing adjustment (if applicable), and fuel mixture adjustments for carbureted models (less common by 1997, but covered if present).
Wheel And Tire Service:
Information on tire pressure recommendations, wheel balancing, tire rotation, and replacement. Includes wheel bolt patterns and offset specifications.
Technical Depth
Depth:
Vehicle-specific, comprehensive, dealer-level technical information for all repair and maintenance procedures. Includes detailed diagrams and schematics.
Diagnostic Tools:
Details specific diagnostic tools required for advanced troubleshooting, including multimeters, pressure gauges, and scan tools for electronic control units.
Schematics:
Includes detailed electrical schematics for all vehicle systems, crucial for diagnosing complex wiring faults.
Torque Specifications:
Provides precise torque values for critical fasteners such as cylinder head bolts, main bearing caps, wheel lug nuts, and suspension components, essential for correct assembly and safety.
Special Tools:
Lists any specialized tools required for specific procedures, such as timing belt wrenches, hydraulic press adapters for suspension bushings, or specific diagnostic connectors.
📊 Manual Specifications
File Format
Format Details:
If digital, likely a searchable PDF. If printed, high-quality paper for durability.
Print Quality
Quality:
Designed for professional use by technicians, implying clear text, legible diagrams, and accurate schematics.
Binding Type
Binding:
Typically coil-bound or hardbound for ease of use and durability in a workshop environment (if printed).
Paper Type
Paper Quality:
Durable, often glossy or semi-gloss paper to withstand grease and repeated handling.
⚙️ Engine Specifications
Primary Engine
Engine Options:
The 1997 R19 was available with various petrol and diesel engines. Common petrol engines include the 1.4L (E7J), 1.6L (K7M), and 1.8L (F3P, F7P - including 16-valve performance versions). Diesel engines typically included the 1.9L naturally aspirated (F8Q) and turbodiesel (F9Q) variants.
Example Engine 1.8L Xu7Jp4:
Engine Code: F3P. Type: Inline 4-cylinder, 8-valve SOHC. Displacement: 1769 cc. Bore x Stroke: 83 x 83.5 mm. Compression Ratio: 9.5:1. Horsepower: Approx. 90-95 PS (66-70 kW). Torque: Approx. 140-145 Nm. Fuel System: Bosch Motronic MPFI.
Example Engine 1.8L 16V:
Engine Code: F7P. Type: Inline 4-cylinder, 16-valve DOHC. Displacement: 1794 cc. Bore x Stroke: 82.7 x 83.5 mm. Compression Ratio: 10.0:1. Horsepower: Approx. 135 PS (99 kW). Torque: Approx. 160 Nm. Fuel System: Bosch Motronic MPFI.
Example Engine 1.9D:
Engine Code: F8Q. Type: Inline 4-cylinder, 8-valve SOHC Diesel. Displacement: 1870 cc. Bore x Stroke: 80 x 93 mm. Compression Ratio: 21.5:1. Horsepower: Approx. 65 PS (48 kW). Torque: Approx. 115 Nm. Fuel System: Indirect injection (IDI) with glow plugs.
Performance
Performance Variations:
Horsepower and torque varied significantly based on engine displacement and configuration (e.g., 1.4L ~60-75 hp, 1.8L 16v ~135 hp). Specific data for each engine variant will be detailed within the manual.
Fuel System
Fuel Delivery:
Primarily multi-point fuel injection (MPI) for petrol engines and direct injection for diesel engines. Carbureted models may exist for earlier or base variants in certain markets. Ignition systems are typically distributorless electronic ignition.
🔧 Transmission
Standard
Standard Transmission:
Manual transmission, typically 5-speed.
Optional
Optional Transmission:
Automatic transmission, likely 3 or 4-speed depending on engine.
Features
Transmission Features:
Manuals cover clutch operation, gearbox removal and installation, internal component repair. Automatics cover fluid changes, torque converter service, and internal valve body diagnostics.
📐 Dimensions
Exterior
Body Styles:
3-door hatchback, 4-door sedan, 5-door hatchback, 5-door estate (wagon).
Wheelbase:
Approx. 2570 mm for most body styles.
Track Width:
Varies by model, but typically around 1430 mm front and 1400 mm rear. Manual will provide specific figures.
Interior
Interior Features:
Covers seating arrangements, dashboard layout, interior trim removal and installation. Specific dimensions for seating space would be in detailed specs.
Cargo
Cargo Capacity:
Varies by body style, particularly for the estate version. Manual covers tailgate/boot lid operation and sealing.
Weights
Curb Weight:
Typically ranges from 950 kg to 1200 kg depending on engine and body style. Manual will provide specific GVWR and axle load limits.
Gross Vehicle Weight:
Typically around 1500-1600 kg. Manual will detail exact GVWR for each variant.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information regarding Euro NCAP or equivalent crash test data from the era would be relevant but not explicitly detailed in this manual's description. Focus is on repair and maintenance of safety systems.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS) was optional on some models. The manual will cover ABS component testing, bleeding procedures, and sensor diagnostics.
Passive Features
Passive Safety Features:
Seat belts, crumple zones, and potentially airbags (driver-side standard on many 1997 models, passenger optional). Manual covers airbag system diagnostics and replacement procedures (with necessary safety precautions).
Airbag System:
Driver's side airbag standard on many 1997 models. Manual will cover airbag module removal, replacement, and related sensor diagnostics, emphasizing safety precautions due to the explosive nature of airbag deployment systems.
💡 Technology Features
Infotainment
Audio System:
Basic factory radio/cassette players, with potential for CD players on higher trims. Manual covers speaker replacement and wiring for head unit installation/removal.
Dashboard Instruments:
Includes speedometer, tachometer, fuel gauge, temperature gauge, oil pressure warning light, and basic warning lights for charging system, brakes, etc. Manual covers instrument cluster diagnostics and bulb replacement.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Primarily ABS on some models. Power steering was common. Manual will detail maintenance of these systems.
Connectivity
Connectivity Features:
None in the modern sense (e.g., Bluetooth, USB). Connectivity refers to electrical connections within the vehicle systems covered by the manual.
🔧 Maintenance
Service Intervals
Recommended Intervals:
Typical intervals would be oil changes every 10,000-15,000 km (or annually), spark plugs every 40,000-60,000 km, timing belt every 80,000-120,000 km or 5-7 years. Manual will provide precise intervals and specific engine/application requirements.
Fluid Specifications
Recommended Fluids:
Engine Oil: Likely 5W-40 or 10W-40 (API SH/SJ, ACEA A3/B3). Coolant: Ethylene Glycol based antifreeze. Brake Fluid: DOT 3 or DOT 4. Transmission Fluid: Manual - GL-4 gear oil, Automatic - ATF Dexron-II/III. Power Steering Fluid: Specific Renault spec or Dexron-II. Manual will list exact specifications and capacities.
Engine Oil Capacity 1.8L:
Approx. 4.5 liters (with filter change) for most 1.8L petrol engines. Manual will specify exact capacity for each engine variant.
Coolant Capacity:
Approx. 7.0 - 7.5 liters for most models. Manual will specify exact capacity.
Transmission Fluid Type:
Manual: API GL-4 SAE 75W-80 or 75W-90. Automatic: DEXRON II or III. Manual will specify exact OEM recommendation.
Known Issues
Common Problems:
Potential issues include suspension wear (ball joints, bushings), electrical gremlins (window motors, central locking), radiator leaks, and timing belt failure if not replaced at intervals. Diesel variants can experience glow plug issues. The manual will detail troubleshooting for these and more.
Specific Engine Issues:
The 1.8 16v (F7P) can suffer from cam belt tensioner failure leading to valve damage. The 1.9D (F8Q) engines are generally robust but require regular glow plug and injector maintenance.
📚 Vehicle History
Brand Heritage
Renault Legacy:
Renault has a long history of producing popular and innovative European cars, known for their comfortable ride and practical design. The R19 was part of this lineage.
Model Evolution
R19 Development:
The R19 was launched in 1988 as a replacement for the Renault 9/11. It was designed by Giorgetto Giugiaro and was Renault's first car to be sold in right-hand drive markets from launch. It received a facelift in 1992.
R19 Facelift:
The 1992 facelift introduced redesigned front and rear ends, improved interior trim, and updated engines. The 1997 model represents the post-facelift version, offering more modern styling and features.
Production
Production Period:
1988-2001 (depending on market, with later production in Turkey and Romania). 1997 represents a late-stage model of the second generation after the facelift.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The R19 was generally well-received in its time for comfort and practicality, often praised for its road manners and value for money. Specific major awards may not be widely publicized but it was a significant model for Renault.
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