🏷️ Basic Information Identification Make: Rover Model: 400 Series Model Variant: R8 (1989-1995), HH-R (1995-2000) Production Years Covered: 1990-1999 Codes Chassis Codes: XW (R8), HH (HH-R) 👋 Introduction Market Position Target Audience: DIY enthusiasts and professional mechanics. Value Proposition: Cost-effective alternative to expensive printed manuals and professional repair labor. Competitive Analysis Advantage Over Print: Convenience, searchability, cost-effectiveness, ability to print specific sections. Key Features Content Source: Official full factory service repair manual. Visual Aids: Hundreds of photos and illustrations included. Accessibility: Instant download and immediate access. 📋 Manual Details Coverage Coverage Areas: General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection, Fuel System, Emission System, Heater/Air Conditioner, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle Page Count Estimated Page Count: Hundreds (exact count not specified but implied extensive) Manual Type Type: Complete Official Full Factory Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanics: Full engine disassembly, assembly, diagnosis, overhaul for gasoline and diesel variants. Fuel System: Fuel injection systems (K-Jetronic, MPI), fuel pumps, injectors, lines, evaporative emission control. Ignition System: Spark plugs, coils, distributors, ECU control, timing. Transmission: Manual and automatic transmission servicing, repair, fluid changes, clutch replacement, driveline components. Brakes: Hydraulic system, disc and drum brakes, ABS (if equipped), parking brake, bleeding procedures. Suspension Steering: Front and rear suspension components, shock absorbers, springs, ball joints, bushings, power steering system. Electrical Lighting: Complete wiring diagrams, lighting systems, starting and charging systems, fuses, relays, battery. HVAC: Heating, ventilation, and air conditioning system components, refrigerant, diagnostics. Body Chassis: Body panel repair, door mechanisms, interior trim, glass, underbody protection. Restraint Systems: Airbag system components and servicing (where applicable), seatbelts. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points. Troubleshooting: Diagnostic procedures, fault finding, symptom-based troubleshooting guides. Repair Overhaul: Step-by-step instructions for component removal, repair, and reinstallation. Diagnostics: Engine control unit (ECU) fault codes, sensor testing, electronic system diagnostics. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Specifications: Torque specifications, clearances, measurements, alignment data. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF Digital Rights: No expiry dates, printable. Compatibility: All Windows versions, Mac, compatible with web browsers on PC/mobile. Reader Requirements: Adobe PDF Reader (free) Compression Requirements: Winzip (free for extraction if applicable, not explicitly stated for general access). Print Quality Printability: Yes, individual pages or entire manual. Binding Type Binding Type: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Options R8: 1.4L (K-Series), 1.6L (K-Series), 2.0L (M-Series), 1.8L DIESEL (L-Series) Engine Options Hh-R: 1.4L (K-Series), 1.6L (K-Series), 1.8L (T-Series), 2.0L (KV6 V6) Performance Power Output Range: Approx. 75 HP to 160 HP (depending on engine variant) Torque Output Range: Approx. 115 Nm to 230 Nm (depending on engine variant) Fuel System Injection Type: Multi-Point Fuel Injection (MPI) and Bosch K-Jetronic (early models), Lucas electronic fuel injection. Fuel Type Fuel Type: Unleaded gasoline (Octane rating as per specification), Diesel 🔧 Transmission Standard Manual Transmission: Typically 5-speed manual transmission. Optional Automatic Transmission: Optional automatic transmission available on many models. Features Transmission Fluid Type: Specific ATF (Automatic Transmission Fluid) type required for automatics; manual gearbox oil type specified. 📐 Dimensions Exterior Body Styles: 4-door saloon, 5-door hatchback (often referred to as 'Fastback'), later 3-door hatchback and 5-door hatchback available in HH-R generation. Weights Curb Weight Range: Approx. 1100 kg to 1350 kg (depending on body style, engine, and equipment). 🛡️ Safety Features Ratings Crash Test Performance: Euro NCAP ratings for the HH-R generation showed mixed results, with earlier R8 models predating standardized testing. Active Features ABS: Anti-lock Braking System (ABS) available as an option on higher trims and later models. Passive Features Airbags: Driver's airbag standard on later models, passenger airbag optional or standard on higher trims of HH-R generation. Seatbelt pre-tensioners. 💡 Technology Features Infotainment Audio System: Basic radio/cassette player, optional CD player on higher trims. Speaker configurations vary by model. Driver Assistance Cruise Control: Available as an option on some models, particularly higher trim levels and later HH-R variants. Connectivity Connectivity Features: Limited by the era; typically basic phone integration or aftermarket additions. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (check manual for specific engine). Timing Belt Interval: Refer to manual for specific engine; generally around 60,000-80,000 miles for K-series and T-series engines. Diesel engines may have timing belts or chains. Fluid Specifications Engine Oil Spec: API SJ/SL or ACEA A2/A3 rated engine oil, viscosity grade typically 10W-40 or 5W-30 (consult manual for precise specification). Coolant Spec: Ethylene glycol based antifreeze coolant, typically a 50/50 mix with distilled water. Specific Rover coolant may be...
Approx. 75 HP to 160 HP (depending on engine variant)
Torque Output Range:
Approx. 115 Nm to 230 Nm (depending on engine variant)
Fuel System
Injection Type:
Multi-Point Fuel Injection (MPI) and Bosch K-Jetronic (early models), Lucas electronic fuel injection.
Fuel Type
Fuel Type:
Unleaded gasoline (Octane rating as per specification), Diesel
🔧 Transmission
Standard
Manual Transmission:
Typically 5-speed manual transmission.
Optional
Automatic Transmission:
Optional automatic transmission available on many models.
Features
Transmission Fluid Type:
Specific ATF (Automatic Transmission Fluid) type required for automatics; manual gearbox oil type specified.
📐 Dimensions
Exterior
Body Styles:
4-door saloon, 5-door hatchback (often referred to as 'Fastback'), later 3-door hatchback and 5-door hatchback available in HH-R generation.
Weights
Curb Weight Range:
Approx. 1100 kg to 1350 kg (depending on body style, engine, and equipment).
🛡️ Safety Features
Ratings
Crash Test Performance:
Euro NCAP ratings for the HH-R generation showed mixed results, with earlier R8 models predating standardized testing.
Active Features
ABS:
Anti-lock Braking System (ABS) available as an option on higher trims and later models.
Passive Features
Airbags:
Driver's airbag standard on later models, passenger airbag optional or standard on higher trims of HH-R generation. Seatbelt pre-tensioners.
💡 Technology Features
Infotainment
Audio System:
Basic radio/cassette player, optional CD player on higher trims. Speaker configurations vary by model.
Driver Assistance
Cruise Control:
Available as an option on some models, particularly higher trim levels and later HH-R variants.
Connectivity
Connectivity Features:
Limited by the era; typically basic phone integration or aftermarket additions.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (check manual for specific engine).
Timing Belt Interval:
Refer to manual for specific engine; generally around 60,000-80,000 miles for K-series and T-series engines. Diesel engines may have timing belts or chains.
Fluid Specifications
Engine Oil Spec:
API SJ/SL or ACEA A2/A3 rated engine oil, viscosity grade typically 10W-40 or 5W-30 (consult manual for precise specification).
Coolant Spec:
Ethylene glycol based antifreeze coolant, typically a 50/50 mix with distilled water. Specific Rover coolant may be recommended.
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Known Issues
Cooling System:
Head gasket failures, particularly on K-series engines, are a known common issue. Overheating due to radiator or fan problems.
Electrical System:
Corrosion on wiring connectors, failure of central locking actuators, window regulator issues.
Suspension:
Wear in front suspension bushings, rear trailing arm bushings, and ball joints.
Rust:
Prone to rust in wheel arches, sills, and door bottoms, especially in humid climates.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
United Kingdom (British Leyland / Rover Group).
Model Evolution
Generations:
Two main generations: R8 (1989-1995) and HH-R (1995-2000). The R8 was a re-engineering of the Honda Civic Concerto platform.
Production
Production Locations:
UK (Longbridge), potentially other international assembly plants.
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