2006 SsangYong Actyon C100 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: SsangYong Model: Actyon Year: 2006 Chassis Code: C100 Generation Generation Code: First Generation (C100) Generation Years: 2005-2011 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Designed for utility and off-road capability within its class, often appealing to buyers seeking value and a distinct styling. Competitive Analysis Competitors 2006: Hyundai Tucson, Kia Sportage, Mitsubishi Outlander, Nissan X-Trail, Toyota RAV4 (though Actyon often had a more rugged, truck-like undertone). Key Features Design: Distinctive, somewhat polarizing 'muscular' styling, often featuring bold lines and a prominent grille. Offered in both standard and long-wheelbase (Actyon Sports/Korando C) variants. Drivetrain: Available in 2WD and 4WD configurations. The 4WD system typically featured a part-time or selectable 4WD setup with a low-range transfer case for enhanced off-road capability. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair for 2006 SsangYong Actyon C100 Secondary Coverage: Detailed Diagnostics, Electrical Schematics, and Component Level Repair Page Count Estimated Page Count: Varies based on specific engine/transmission, but typically 1000+ pages for a full service manual. Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: General Engine, Engine Assembly, Fuel System, Intake System, Exhaust System, Lubrication System, Cooling System, Engine Control System (ECU - Gasoline & Diesel), Cruise Control System Electrical: Complete Electric System, Fuse and Relay Locations, STICS (Smart Temic Integrated Control System), Immobilizer (IMMO), Instrument Cluster, Lighting System, Switches, Wiper and Washer System, Rain Sensor, Power Assisted Steering (PAS), Audio System Chassis: 4-Speed Automatic Transmission (A/T), Manual Transmission (M/T), Clutch System, Axle Components, Transfer Case, Suspension System, Electronic Stability Program (ESP), Power Steering System Body: Airbag System, Seating Systems, Body Interior Trim, Body Exterior Panels, Body Repair Procedures, Air Conditioning (A/C) System Diagnosis: ECU Diagnostics (Gasoline & Diesel), Brake System Diagnosis, Airbag System Diagnosis, CCCS (Common Core Control System), FATC (Fully Automatic Temperature Control), FFH (Fast Heat), Power Liftgate (P/Trunk), Rain Sensor Diagnosis, STICS Diagnosis, TC (Transfer Case) Diagnosis, TCU (Transmission Control Unit) Diagnosis, TGS Lever (Transfer Gear Shift Lever) Diagnosis Wiring Diagrams: Electrical Wiring Diagrams: General Information, Connectors and Grounds, Power Distribution, Circuit Specific Diagrams Procedures Included Maintenance: Scheduled Maintenance, Fluid Level Checks and Replacements, Filter Replacements, Belt Inspections and Replacements, Spark Plug/Glow Plug Replacement Repair Disassembly: Step-by-step instructions for complete disassembly and reassembly of major vehicle components Diagnostics Troubleshooting: Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs), and sensor readings Technical Data: Torque specifications, clearances, diagnostic values, wiring harness routing, component testing procedures Technical Depth Depth: Extensive, covering everything from basic maintenance to advanced engine rebuilds and electrical system troubleshooting. 📊 Manual Specifications File Format Format: PDF Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip Print Quality Printability: All pages are printable Binding Type Binding: Digital (Instant Download) - No physical binding Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Petrol Engine Code: Likely the eXDi200 (diesel) or potentially a petrol variant based on the Korando's engine options of the era. Displacement: Common petrol engine for this era SsangYong was around 2.3L (e.g., the G23). Diesel engines were typically 2.0L or 2.7L. Configuration: Inline-4 Cylinder (common for petrol), potentially Inline-5 Cylinder for some diesel variants. Primary Engine Diesel Engine Code: eXDi200 (2.0L common rail turbo-diesel) or eXDi270 (2.7L turbo-diesel, often a Mercedes-Benz derived unit). Displacement: 2.0 Liters (1998 cc) or 2.7 Liters (2696 cc) Configuration: Inline-4 (2.0L) or Inline-5 (2.7L) Performance Diesel Horsepower 2.0L: Approx. 115-120 hp (86-90 kW) Torque 2.0L: Approx. 240-250 Nm (177-184 lb-ft) Horsepower 2.7L: Approx. 165-170 hp (123-127 kW) Torque 2.7L: Approx. 340-345 Nm (251-254 lb-ft) Fuel System Fuel Type: Diesel (for eXDi engines), Unleaded Petrol (for G-series engines) Injection Type Diesel: Common Rail Direct Injection (CRDi) Turbocharging: Yes, typically a variable geometry turbocharger (VGT) on diesel engines. 🔧 Transmission Standard Type: 4-Speed Automatic Transmission (likely sourced from GM/Daewoo or a proprietary unit). Optional Type: 5-Speed Manual Transmission Features Drivetrain Options: 2WD (Rear Wheel Drive) and 4WD (Four Wheel Drive) with selectable 4WD and low-range transfer case. 📐 Dimensions Exterior Suv Length: Approx. 4,340 mm (170.9 in) Width: Approx. 1,810 mm (71.3 in) Height: Approx. 1,675 mm (65.9 in) Wheelbase: Approx. 2,630 mm (103.5 in) Weights Suv Curb Weight: Approx. 1,700 - 1,900 kg (3,748 - 4,189 lbs), depending on configuration. Cargo Suv Cargo Volume Behind Rear Seats: Estimated around 500-600 liters. Towing Towing Capacity: Typically around 700 kg (unbraked) to 1,500 kg (braked), but check local regulations and vehicle specifics. 🛡️ Safety Features Ratings Eceu: Euro NCAP ratings for the Actyon were not extensively published for the early models in all markets. Vehicles from this era often achieved 3 or 4 stars. Active Features Electronic Stability Program: ESP (Electronic Stability Program) available on higher trims or as an option. Antilock Brakes: ABS (Anti-lock...
Designed for utility and off-road capability within its class, often appealing to buyers seeking value and a distinct styling.
Competitive Analysis
Competitors 2006:
Hyundai Tucson, Kia Sportage, Mitsubishi Outlander, Nissan X-Trail, Toyota RAV4 (though Actyon often had a more rugged, truck-like undertone).
Key Features
Design:
Distinctive, somewhat polarizing 'muscular' styling, often featuring bold lines and a prominent grille. Offered in both standard and long-wheelbase (Actyon Sports/Korando C) variants.
Drivetrain:
Available in 2WD and 4WD configurations. The 4WD system typically featured a part-time or selectable 4WD setup with a low-range transfer case for enhanced off-road capability.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair for 2006 SsangYong Actyon C100
Secondary Coverage:
Detailed Diagnostics, Electrical Schematics, and Component Level Repair
Page Count
Estimated Page Count:
Varies based on specific engine/transmission, but typically 1000+ pages for a full service manual.
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
General Engine, Engine Assembly, Fuel System, Intake System, Exhaust System, Lubrication System, Cooling System, Engine Control System (ECU - Gasoline & Diesel), Cruise Control System
Electrical:
Complete Electric System, Fuse and Relay Locations, STICS (Smart Temic Integrated Control System), Immobilizer (IMMO), Instrument Cluster, Lighting System, Switches, Wiper and Washer System, Rain Sensor, Power Assisted Steering (PAS), Audio System
Chassis:
4-Speed Automatic Transmission (A/T), Manual Transmission (M/T), Clutch System, Axle Components, Transfer Case, Suspension System, Electronic Stability Program (ESP), Power Steering System
Body:
Airbag System, Seating Systems, Body Interior Trim, Body Exterior Panels, Body Repair Procedures, Air Conditioning (A/C) System
Diagnosis:
ECU Diagnostics (Gasoline & Diesel), Brake System Diagnosis, Airbag System Diagnosis, CCCS (Common Core Control System), FATC (Fully Automatic Temperature Control), FFH (Fast Heat), Power Liftgate (P/Trunk), Rain Sensor Diagnosis, STICS Diagnosis, TC (Transfer Case) Diagnosis, TCU (Transmission Control Unit) Diagnosis, TGS Lever (Transfer Gear Shift Lever) Diagnosis
Wiring Diagrams:
Electrical Wiring Diagrams: General Information, Connectors and Grounds, Power Distribution, Circuit Specific Diagrams
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Level Checks and Replacements, Filter Replacements, Belt Inspections and Replacements, Spark Plug/Glow Plug Replacement
Repair Disassembly:
Step-by-step instructions for complete disassembly and reassembly of major vehicle components
Diagnostics Troubleshooting:
Troubleshooting guides based on symptoms, diagnostic trouble codes (DTCs), and sensor readings
Extensive, covering everything from basic maintenance to advanced engine rebuilds and electrical system troubleshooting.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip
Print Quality
Printability:
All pages are printable
Binding Type
Binding:
Digital (Instant Download) - No physical binding
Paper Type
Paper Type:
N/A (Digital File)
⚙️ Engine Specifications
Primary Engine Petrol
Engine Code:
Likely the eXDi200 (diesel) or potentially a petrol variant based on the Korando's engine options of the era.
Displacement:
Common petrol engine for this era SsangYong was around 2.3L (e.g., the G23). Diesel engines were typically 2.0L or 2.7L.
Configuration:
Inline-4 Cylinder (common for petrol), potentially Inline-5 Cylinder for some diesel variants.
Primary Engine Diesel
Engine Code:
eXDi200 (2.0L common rail turbo-diesel) or eXDi270 (2.7L turbo-diesel, often a Mercedes-Benz derived unit).
Displacement:
2.0 Liters (1998 cc) or 2.7 Liters (2696 cc)
Configuration:
Inline-4 (2.0L) or Inline-5 (2.7L)
Performance Diesel
Horsepower 2.0L:
Approx. 115-120 hp (86-90 kW)
Torque 2.0L:
Approx. 240-250 Nm (177-184 lb-ft)
Horsepower 2.7L:
Approx. 165-170 hp (123-127 kW)
Torque 2.7L:
Approx. 340-345 Nm (251-254 lb-ft)
Fuel System
Fuel Type:
Diesel (for eXDi engines), Unleaded Petrol (for G-series engines)
Injection Type Diesel:
Common Rail Direct Injection (CRDi)
Turbocharging:
Yes, typically a variable geometry turbocharger (VGT) on diesel engines.
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission (likely sourced from GM/Daewoo or a proprietary unit).
Optional
Type:
5-Speed Manual Transmission
Features
Drivetrain Options:
2WD (Rear Wheel Drive) and 4WD (Four Wheel Drive) with selectable 4WD and low-range transfer case.
📐 Dimensions
Exterior Suv
Length:
Approx. 4,340 mm (170.9 in)
Width:
Approx. 1,810 mm (71.3 in)
Height:
Approx. 1,675 mm (65.9 in)
Wheelbase:
Approx. 2,630 mm (103.5 in)
Weights Suv
Curb Weight:
Approx. 1,700 - 1,900 kg (3,748 - 4,189 lbs), depending on configuration.
Cargo Suv
Cargo Volume Behind Rear Seats:
Estimated around 500-600 liters.
Towing
Towing Capacity:
Typically around 700 kg (unbraked) to 1,500 kg (braked), but check local regulations and vehicle specifics.
🛡️ Safety Features
Ratings
Eceu:
Euro NCAP ratings for the Actyon were not extensively published for the early models in all markets. Vehicles from this era often achieved 3 or 4 stars.
Active Features
Electronic Stability Program:
ESP (Electronic Stability Program) available on higher trims or as an option.
Antilock Brakes:
ABS (Anti-lock Braking System) with EBD (Electronic Brakeforce Distribution) standard.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags and curtain airbags may be available on higher trim levels.
Seatbelts:
3-point seatbelts with pre-tensioners for front seats.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player. Higher trims may offer a more advanced system with auxiliary input or even a rudimentary navigation system for the era.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
May be available as an option on some models.
Connectivity
Auxiliary Input:
Likely available on higher-spec audio systems for MP3 player connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first. Consult manual for exact mileage.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km) or as needed based on driving conditions.
Fuel Filter Replacement Diesel:
Crucial for diesel engines. Typically 30,000 - 45,000 miles (48,000 - 72,000 km).
Fluid Specifications
Engine Oil Diesel:
API CF/CI-4 or ACEA E5/E7 specification, viscosity typically 5W-30 or 10W-40. Refer to manual for precise API/ACEA rating and viscosity for specific engine variant.
Engine Oil Petrol:
API SL/SM or ACEA A3/B3/B4, viscosity typically 5W-30 or 10W-40.
Transmission Fluid Auto:
Dexron III H or equivalent. Check manual for exact specification and capacity.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, viscosity depending on climate (e.g., 75W-90). Check manual for exact specification.
Coolant:
Ethylene glycol based antifreeze, typically a long-life type (e.g., HOAT or OAT). Mix 50/50 with distilled water.
Known Issues
Common Problems:
Potential issues can include EGR valve clogging (diesel), turbocharger issues, minor electrical gremlins, and some body trim fitment concerns. Durability of certain drivetrain components may vary.
📚 Vehicle History
Brand Heritage
Origin:
SsangYong Motor Company, established in South Korea, known for its SUVs and commercial vehicles, often leveraging Mercedes-Benz technology in earlier years.
Model Evolution
Predecessor:
The Actyon was developed to succeed the Musso and Korando (some earlier Korando models were more traditional SUVs).
Successor:
The Actyon platform evolved into the Actyon Sports pickup and the second-generation Korando (C200) which debuted in 2010.
Production
Production Years:
2005-2011
Manufacturing Locations:
South Korea (primarily Pyeongtaek plant)
🏆 Awards & Recognition
Recognitions
Market Perception:
The Actyon received mixed reviews, often praised for its unique styling and off-road capability but criticized for ride comfort and interior refinement compared to mainstream competitors.
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