Ssangyong Korando 1995 Factory Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: SsangYong Model: Korando Year: 1995 Generation Generation Code: First Generation (Korando Family) Codes Chassis Code: K9 👋 Introduction Market Position Positioning: The SsangYong Korando of this era was positioned as a rugged, capable, and relatively affordable compact SUV, often compared to Jeep Wranglers and early Suzuki Vitara models, emphasizing off-road prowess. Competitive Analysis Competitors: Jeep Wrangler (YJ/TJ), Suzuki Vitara, Mitsubishi Pajero Sport (early models), Toyota Land Cruiser Prado (early models), Nissan Terrano. Key Features Features: Body-on-frame construction, available part-time four-wheel drive system, robust diesel and gasoline engine options, practical utility. 📋 Manual Details Coverage Areas Coverage: All models and engine types for the specified year. Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive factory service manuals). Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (all variants), fuel system, ignition system, exhaust system, cooling system, lubrication system. Drivetrain: Manual transmission, automatic transmission (if applicable), transfer case, front axle, rear axle, driveshafts, differentials. Chassis: Suspension systems (front and rear), steering system, braking system (front and rear), wheels and tires. Electrical: Starting and charging system, lighting system, instrumentation, power accessories, body control modules, engine control unit (ECU) and related sensors. Body: Body structure, exterior trim, interior trim, doors, windows, seats, HVAC system. Procedures Included Maintenance: Routine maintenance checks, fluid changes, filter replacements, lubrication, battery maintenance, tire rotation and balancing. Repair: Detailed step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly. Diagnostics: Troubleshooting guides, symptom-based diagnostics, fault code identification and interpretation (if applicable to the vehicle's technology level), diagnostic connector locations. Wiring Diagrams: Complete and detailed electrical wiring diagrams for all vehicle systems. Technical Depth Depth: Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls. Includes detailed specifications and tolerances. 📊 Manual Specifications File Format Compatibility: Compatible with PC, MAC, and Linux operating systems. Searchability: PDF format allows for text searching of content. Print Quality Quality: High-resolution images and diagrams suitable for printing. Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Options: Likely includes various gasoline (e.g., 2.0L, 2.3L, 2.5L) and diesel (e.g., 2.3L, 2.9L naturally aspirated and turbocharged) engines. Performance Horsepower Range: Typically ranged from 70-130 hp depending on engine and aspiration. Torque Range: Varies significantly by engine, with diesel engines offering higher torque for off-road capability. Fuel System Fuel Delivery: Carbureted or multi-point fuel injection for gasoline engines; indirect or direct injection for diesel engines. 🔧 Transmission Standard Type Standard: 5-speed manual transmission. Optional Type Optional: 4-speed automatic transmission may have been available on some models/trims. Features Transfer Case: Part-time four-wheel drive system with high and low range, typically engaged manually. 📐 Dimensions Exterior Body Styles: Typically available as a 3-door or 5-door SUV. Weights Curb Weight: Varies by configuration, but generally in the range of 1700-2000 kg (3750-4400 lbs). 🛡️ Safety Features Ratings Crash Test Results: Official crash test data for this specific model and year may be limited by modern standards. The manual will cover safety system design and component specifications. Active Features Braking System: Front disc brakes, rear drum brakes (common configuration); some higher trims might have rear discs. ABS availability would depend on market and trim. Passive Features Restraints: Seat belts (front and potentially rear depending on configuration). Airbags were less common in this class/era of vehicles, but may be present on certain trims. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with cassette player. Optional CD player might be found on higher trims. Speaker count and quality are typically entry-level. Driver Assistance Assistance Features: Very limited by modern standards. Primarily focused on mechanical systems; electronic driver aids like traction control or stability control are generally not present. Connectivity Connectivity Features: No modern connectivity features such as Bluetooth, USB, or smartphone integration. Analog connections for external devices might be possible via aftermarket aux inputs. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on engine type and driving conditions. Diesel engines might have slightly shorter intervals. Major Service Interval: Timing belt replacement (if applicable) usually around 80,000-100,000 km (50,000-60,000 miles). Fluid Specifications Engine Oil: API SJ or SL rated, SAE 10W-40 or 15W-40 common for gasoline and diesel engines. Specific viscosity depends on ambient temperature. Always check manual for exact spec. Coolant: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specification may vary by original fill. Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil. Transmission Fluid Automatic: Dexron II or III compatible automatic transmission fluid (ATF). Brake Fluid: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Items: Suspension bushings, ball joints, clutch wear (on manual transmissions),...
The SsangYong Korando of this era was positioned as a rugged, capable, and relatively affordable compact SUV, often compared to Jeep Wranglers and early Suzuki Vitara models, emphasizing off-road prowess.
Competitive Analysis
Competitors:
Jeep Wrangler (YJ/TJ), Suzuki Vitara, Mitsubishi Pajero Sport (early models), Toyota Land Cruiser Prado (early models), Nissan Terrano.
Key Features
Features:
Body-on-frame construction, available part-time four-wheel drive system, robust diesel and gasoline engine options, practical utility.
📋 Manual Details
Coverage Areas
Coverage:
All models and engine types for the specified year.
Page Count
Estimated Page Count:
Likely 1000+ pages (typical for comprehensive factory service manuals).
Manual transmission, automatic transmission (if applicable), transfer case, front axle, rear axle, driveshafts, differentials.
Chassis:
Suspension systems (front and rear), steering system, braking system (front and rear), wheels and tires.
Electrical:
Starting and charging system, lighting system, instrumentation, power accessories, body control modules, engine control unit (ECU) and related sensors.
Detailed step-by-step repair procedures for all major components and systems, including disassembly, inspection, repair, and reassembly.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, fault code identification and interpretation (if applicable to the vehicle's technology level), diagnostic connector locations.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering everything from basic scheduled maintenance to complete engine and transmission overhauls. Includes detailed specifications and tolerances.
📊 Manual Specifications
File Format
Compatibility:
Compatible with PC, MAC, and Linux operating systems.
Searchability:
PDF format allows for text searching of content.
Print Quality
Quality:
High-resolution images and diagrams suitable for printing.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Options:
Likely includes various gasoline (e.g., 2.0L, 2.3L, 2.5L) and diesel (e.g., 2.3L, 2.9L naturally aspirated and turbocharged) engines.
Performance
Horsepower Range:
Typically ranged from 70-130 hp depending on engine and aspiration.
Torque Range:
Varies significantly by engine, with diesel engines offering higher torque for off-road capability.
Fuel System
Fuel Delivery:
Carbureted or multi-point fuel injection for gasoline engines; indirect or direct injection for diesel engines.
🔧 Transmission
Standard
Type Standard:
5-speed manual transmission.
Optional
Type Optional:
4-speed automatic transmission may have been available on some models/trims.
Features
Transfer Case:
Part-time four-wheel drive system with high and low range, typically engaged manually.
📐 Dimensions
Exterior
Body Styles:
Typically available as a 3-door or 5-door SUV.
Weights
Curb Weight:
Varies by configuration, but generally in the range of 1700-2000 kg (3750-4400 lbs).
🛡️ Safety Features
Ratings
Crash Test Results:
Official crash test data for this specific model and year may be limited by modern standards. The manual will cover safety system design and component specifications.
Active Features
Braking System:
Front disc brakes, rear drum brakes (common configuration); some higher trims might have rear discs. ABS availability would depend on market and trim.
Passive Features
Restraints:
Seat belts (front and potentially rear depending on configuration). Airbags were less common in this class/era of vehicles, but may be present on certain trims.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. Optional CD player might be found on higher trims. Speaker count and quality are typically entry-level.
Driver Assistance
Assistance Features:
Very limited by modern standards. Primarily focused on mechanical systems; electronic driver aids like traction control or stability control are generally not present.
Connectivity
Connectivity Features:
No modern connectivity features such as Bluetooth, USB, or smartphone integration. Analog connections for external devices might be possible via aftermarket aux inputs.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on engine type and driving conditions. Diesel engines might have slightly shorter intervals.
Major Service Interval:
Timing belt replacement (if applicable) usually around 80,000-100,000 km (50,000-60,000 miles).
Fluid Specifications
Engine Oil:
API SJ or SL rated, SAE 10W-40 or 15W-40 common for gasoline and diesel engines. Specific viscosity depends on ambient temperature. Always check manual for exact spec.
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Specification may vary by original fill.
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or III compatible automatic transmission fluid (ATF).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Suspension bushings, ball joints, clutch wear (on manual transmissions), exhaust system components, glow plugs (diesel engines).
Potential Diesel Issues:
Turbocharger issues (if turbocharged), injector pump problems, glow plug system reliability. Diesel engines are generally robust but require diligent maintenance.
Electrical Quirks:
Older vehicles may experience issues with wiring harnesses, grounds, or aging electrical components like alternators and starter motors.
📚 Vehicle History
Brand Heritage
Heritage:
SsangYong, a South Korean manufacturer, has a history of producing robust, often rugged, vehicles, frequently utilizing diesel powertrains and leveraging technology from international partners.
Model Evolution
Evolution:
The Korando nameplate has a long history for SsangYong, with roots tracing back to licensed Jeep CJ designs. The 1995 model represents a significant evolution with a more contemporary body style and chassis design.
Production
Production Period:
The first generation Korando (K9) ran from approximately 1988 to 1996, with the 1995 model being part of its latter production years.
🏆 Awards & Recognition
Recognitions
Awards History:
Specific awards for the 1995 Korando model are not widely documented. Its recognition was more in its niche as a durable, affordable off-roader.
Ratings
Reliability Perception:
Perception of reliability can vary. Early SsangYong models sometimes faced criticism regarding build quality and long-term durability compared to Japanese competitors, though the diesel engines were often praised for their robustness.
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