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SsangYong New Actyon Sports (Korando Sports) Q151 2013-2016 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: SsangYong Model: New Actyon Sports Alternate Model Name: Korando Sports Model Code: Q151 Model Years: 2013-2016 👋 Introduction Market Position Vehicle Type: Compact Pickup Truck / Ute Segment: Light Commercial Vehicle / Lifestyle Ute Competitive Analysis Key Competitors Class: Other compact pickup trucks of its era, such as the Nissan Navara, Mitsubishi Triton, Toyota Hilux (though SsangYong often positioned slightly more affordably) Key Features Body On Frame: Built on a robust body-on-frame chassis for durability and towing/hauling capability Diesel Engine Focus: Typically equipped with a fuel-efficient and torquey diesel engine, common in this segment 4Wd Capability: Offered with selectable or permanent 4WD systems, enhancing versatility Utility Focus: Designed for practicality, cargo hauling, and towing 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: PDF Download Page Count Estimate: Hundreds of pages (exact number not specified, but described as comprehensive) Access: Instant Download, Lifetime Use, No Expiry Platform Compatibility: Windows and MAC Computers, Tablets, Smartphones 📖 Manual Coverage Systems Covered Engine: Diagnosis, Repair, Overhaul, Tuning, Maintenance Transmission: Diagnosis, Repair, Overhaul, Maintenance (likely covers both manual and automatic transmissions based on typical truck configurations) Drivetrain: 4WD System, Differentials, Driveshafts, Axles, Hubs Suspension: Front and Rear Suspension Components, Shocks, Springs, Bushings, Alignment Steering: Power Steering System, Steering Rack/Box, Tie Rods, Column Brakes: Hydraulic System, ABS, Brake Pads, Rotors, Lines, Parking Brake Electrical System: Battery, Alternator, Starter, Wiring Diagrams, Fuses, Relays, Lighting Body: Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Glass HVAC: Air Conditioning, Heating, Ventilation System Components and Service Fuel System: Fuel Tank, Pump, Injectors, Lines, Fuel Filter Cooling System: Radiator, Water Pump, Thermostat, Hoses, Coolant Exhaust System: Catalytic Converter, Muffler, Exhaust Pipes Diagnostic Troubleshooting: Fault Code Interpretation, Symptom-Based Diagnosis, Repair Procedures Procedures Included Routine Maintenance: Oil Changes, Filter Replacements, Fluid Checks, Lubrication Scheduled Maintenance: Interval-based servicing for various components Component Replacement: Step-by-step instructions for replacing parts Engine Rebuild: Complete overhaul procedures, torque specifications, timing Transmission Overhaul: Disassembly, inspection, reassembly of transmission components Brake Service: Pad replacement, rotor resurfacing/replacement, caliper service Electrical Diagnostics: Troubleshooting wiring issues, component testing Body Repair: Panel alignment, dent repair, rust prevention (general guidance) Airbag System Service: Safety precautions and procedures for airbag systems Timing Belt Replacement: Crucial procedures for engine timing Wheel Alignment: Specifications and procedures Technical Depth Detail Level: Professional Mechanic/Technician Level Illustrations: Detailed photos and exploded diagrams Torque Specifications: Comprehensive torque values for all fasteners Clearances And Tolerances: Specific measurements for component assembly Wiring Diagrams: Complete electrical schematics Troubleshooting Charts: Systematic approach to diagnosing problems 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text content within the PDF Print Quality Printability: Printable (single pages or entire manual) Binding Type Physical Binding: N/A (Digital Download) Paper Type Physical Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Turbocharged Diesel (e.g., e-XDi200) Displacement: Approx. 2.0 Liters (2000 cc) Power Output: Around 150-160 PS (approx. 148-158 hp) Torque Output: Around 360-400 Nm (approx. 265-295 lb-ft) Fuel System Fuel Delivery: Common Rail Direct Injection (CRDi) Emission Control: Euro V compliant (typical for this era), likely with Diesel Particulate Filter (DPF) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission Optional Transmission Type: 6-Speed Automatic Transmission Features Drivetrain Options: 2WD (RWD) and 4WD 📐 Dimensions Exterior Length: Approx. 5,130 mm (depending on configuration) Width: Approx. 1,900 mm Height: Approx. 1,755 mm Cargo Payload Capacity: Typically around 1,000 kg Weights Gross Vehicle Weight: Approx. 2,800 - 3,000 kg (GVWR) 🛡️ Safety Features Ratings Crash Test Standard: Likely tested to relevant national/international safety standards for its market, e.g., Euro NCAP if applicable (specific scores not provided in product info) Active Features ABS: Anti-lock Braking System Esp: Electronic Stability Program (likely available on higher trims) Passive Features Airbags: Front driver and passenger airbags (standard), potentially side airbags on higher trims Seatbelts: Pre-tensioning seatbelts 💡 Technology Features Infotainment Audio System: Likely offered with CD player, MP3, USB, and Bluetooth connectivity depending on trim level and options. Driver Assistance Parking Sensors: Available on some higher trims. Rearview Camera: Available on some higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 10,000 km or 12 months for diesel engines (refer to manual for precise intervals) Air Filter Replacement: Every 20,000-40,000 km or as per manual recommendation, dependent on operating conditions Fuel Filter Replacement: Every 40,000-60,000 km for diesel, crucial for preventing injector issues Fluid Specifications Engine Oil Type: API CI-4 or CJ-4, SAE 5W-30 or 10W-30 Low SAPS synthetic diesel engine oil (consult manual for exact grade and capacity) Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 gear oil (confirm specific type from manual) Transmission Fluid Automatic: Dexron III/VI equivalent or specified ATF (confirm specific type and capacity from manual) Coolant Type: Ethylene Glycol based, long-life coolant (e.g., G12/G12+ equivalent), 50/50 mix with distilled water Known Issues Dpf Regeneration: Diesel...
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SsangYong New Actyon Sports (Korando Sports) Q151 2013-2016 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
SsangYong
Model:
New Actyon Sports
Alternate Model Name:
Korando Sports
Model Code:
Q151
Model Years:
2013-2016
👋 Introduction
Market Position
Vehicle Type:
Compact Pickup Truck / Ute
Segment:
Light Commercial Vehicle / Lifestyle Ute
Competitive Analysis
Key Competitors Class:
Other compact pickup trucks of its era, such as the Nissan Navara, Mitsubishi Triton, Toyota Hilux (though SsangYong often positioned slightly more affordably)
Key Features
Body On Frame:
Built on a robust body-on-frame chassis for durability and towing/hauling capability
Diesel Engine Focus:
Typically equipped with a fuel-efficient and torquey diesel engine, common in this segment
4Wd Capability:
Offered with selectable or permanent 4WD systems, enhancing versatility
Utility Focus:
Designed for practicality, cargo hauling, and towing
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
PDF Download
Page Count Estimate:
Hundreds of pages (exact number not specified, but described as comprehensive)
Access:
Instant Download, Lifetime Use, No Expiry
Platform Compatibility:
Windows and MAC Computers, Tablets, Smartphones
📖 Manual Coverage
Systems Covered
Engine:
Diagnosis, Repair, Overhaul, Tuning, Maintenance
Transmission:
Diagnosis, Repair, Overhaul, Maintenance (likely covers both manual and automatic transmissions based on typical truck configurations)
Drivetrain:
4WD System, Differentials, Driveshafts, Axles, Hubs
Suspension:
Front and Rear Suspension Components, Shocks, Springs, Bushings, Alignment
Steering:
Power Steering System, Steering Rack/Box, Tie Rods, Column
Brakes:
Hydraulic System, ABS, Brake Pads, Rotors, Lines, Parking Brake
Electrical System:
Battery, Alternator, Starter, Wiring Diagrams, Fuses, Relays, Lighting
Body:
Body Panels, Doors, Hood, Tailgate, Bumpers, Interior Trim, Glass
HVAC:
Air Conditioning, Heating, Ventilation System Components and Service
Fuel System:
Fuel Tank, Pump, Injectors, Lines, Fuel Filter
Cooling System:
Radiator, Water Pump, Thermostat, Hoses, Coolant
Exhaust System:
Catalytic Converter, Muffler, Exhaust Pipes
Diagnostic Troubleshooting:
Fault Code Interpretation, Symptom-Based Diagnosis, Repair Procedures
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Fluid Checks, Lubrication
Scheduled Maintenance:
Interval-based servicing for various components
Component Replacement:
Step-by-step instructions for replacing parts
Engine Rebuild:
Complete overhaul procedures, torque specifications, timing
Transmission Overhaul:
Disassembly, inspection, reassembly of transmission components
Brake Service:
Pad replacement, rotor resurfacing/replacement, caliper service
Electrical Diagnostics:
Troubleshooting wiring issues, component testing
Body Repair:
Panel alignment, dent repair, rust prevention (general guidance)
Airbag System Service:
Safety precautions and procedures for airbag systems
Timing Belt Replacement:
Crucial procedures for engine timing
Wheel Alignment:
Specifications and procedures
Technical Depth
Detail Level:
Professional Mechanic/Technician Level
Illustrations:
Detailed photos and exploded diagrams
Torque Specifications:
Comprehensive torque values for all fasteners
Clearances And Tolerances:
Specific measurements for component assembly
Wiring Diagrams:
Complete electrical schematics
Troubleshooting Charts:
Systematic approach to diagnosing problems
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable text content within the PDF
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Physical Binding:
N/A (Digital Download)
Paper Type
Physical Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Turbocharged Diesel (e.g., e-XDi200)
Displacement:
Approx. 2.0 Liters (2000 cc)
Power Output:
Around 150-160 PS (approx. 148-158 hp)
Torque Output:
Around 360-400 Nm (approx. 265-295 lb-ft)
Fuel System
Fuel Delivery:
Common Rail Direct Injection (CRDi)
Emission Control:
Euro V compliant (typical for this era), likely with Diesel Particulate Filter (DPF)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission
Optional
Transmission Type:
6-Speed Automatic Transmission
Features
Drivetrain Options:
2WD (RWD) and 4WD
📐 Dimensions
Exterior
Length:
Approx. 5,130 mm (depending on configuration)
Width:
Approx. 1,900 mm
Height:
Approx. 1,755 mm
Cargo
Payload Capacity:
Typically around 1,000 kg
Weights
Gross Vehicle Weight:
Approx. 2,800 - 3,000 kg (GVWR)
🛡️ Safety Features
Ratings
Crash Test Standard:
Likely tested to relevant national/international safety standards for its market, e.g., Euro NCAP if applicable (specific scores not provided in product info)
Active Features
ABS:
Anti-lock Braking System
Esp:
Electronic Stability Program (likely available on higher trims)
Passive Features
Airbags:
Front driver and passenger airbags (standard), potentially side airbags on higher trims
Seatbelts:
Pre-tensioning seatbelts
💡 Technology Features
Infotainment
Audio System:
Likely offered with CD player, MP3, USB, and Bluetooth connectivity depending on trim level and options.
Driver Assistance
Parking Sensors:
Available on some higher trims.
Rearview Camera:
Available on some higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 10,000 km or 12 months for diesel engines (refer to manual for precise intervals)
Air Filter Replacement:
Every 20,000-40,000 km or as per manual recommendation, dependent on operating conditions
Fuel Filter Replacement:
Every 40,000-60,000 km for diesel, crucial for preventing injector issues
Fluid Specifications
Engine Oil Type:
API CI-4 or CJ-4, SAE 5W-30 or 10W-30 Low SAPS synthetic diesel engine oil (consult manual for exact grade and capacity)
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-90 gear oil (confirm specific type from manual)
Transmission Fluid Automatic:
Dexron III/VI equivalent or specified ATF (confirm specific type and capacity from manual)
Coolant Type:
Ethylene Glycol based, long-life coolant (e.g., G12/G12+ equivalent), 50/50 mix with distilled water
Known Issues
Dpf Regeneration:
Diesel Particulate Filter (DPF) clogging can occur with predominantly short-distance driving; regular longer drives are beneficial for regeneration.
Injector Reliability:
Early diesel technology can be sensitive to fuel quality; regular fuel filter changes are critical.
Suspension Wear:
Typical for pickup trucks, components like bushings and ball joints may wear over time, especially under heavy use.
📚 Vehicle History
Brand Heritage
Ssangyong Legacy:
SsangYong is a South Korean manufacturer known for its SUVs and trucks, often utilizing Mercedes-Benz engine technology in earlier models, and has a history of specializing in robust, utility-focused vehicles.
Model Evolution
Actyon Lineage:
The 'Actyon Sports' is the pickup truck variant derived from SsangYong's Actyon SUV platform. The 'New Actyon Sports' represents an updated version with styling and feature enhancements.
Production
Manufacturing Location:
South Korea
🏆 Awards & Recognition
Recognitions
Awards History:
Specific awards for the 2013-2016 SsangYong New Actyon Sports are not prominently documented in general market reviews; focus is typically on value and utility.
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