2010 SsangYong New Rexton Y286 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: SsangYong Model: New Rexton Year: 2010 Platform: Y286 Generation Generation Designation: Second Generation (RJ) Codes Chassis Code: Y286 👋 Introduction Market Position Vehicle Segment: Full-size SUV Positioning Statement: A robust and capable full-size SUV offering a blend of utility, comfort, and off-road prowess, competing in a segment often dominated by larger global manufacturers. Competitive Analysis Key Competitors 2010: Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Chevrolet Trailblazer (segment varies by region) Key Features Manual Value Proposition: Provides essential technical data and repair procedures to maintain the vehicle's performance, safety, and longevity, saving costs on professional servicing. Vehicle Highlight: The 2010 New Rexton (Y286) represents SsangYong's commitment to providing a substantial, body-on-frame SUV with a focus on powertrain options and towing capability. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service and repair Page Count Estimated Pages: Extensive (Specific page count not provided, but detailed coverage implies several thousand pages) Manual Type Type: Workshop Manual / Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: G23D (EU4), G32D (EU4), D27DT (EU4), D27DTP (EU4) - General, Assembly, Fuel, Intake, Exhaust, Lubrication, Cooling, Electric Devices, Control Electrical Systems: General Electrical System, Fuses and Relays, STICS, Cluster, Lamps, Switches, Wiper/Washer System, Rain Sensor Unit, PAS, AV Chassis Systems: Batra 5-speed Auto Transmission, DC 5-speed Auto Transmission, Manual Transmission, Clutch, Part-time Transfer Case, Axle System, TOD, Propeller Shaft, Suspension System, Brake System, ESP, ABS, Power Steering System, Wheel & Tire, Special Service Tools Body Systems: Air Conditioning System, FATC, Heater Ventilation System, FFH System, PTC System, Air Bag System, Body Interior, Body Exterior, Body Repair, Sunroof, Seats, Special Service Tools Diagnosis: ECU (Gasoline/Diesel), Brake, Airbag, CCCS, FATC, FFH, P/Trunk, Rain Sensor, STICS, TC, TCH, TGS Lever Wiring Diagrams: Electrical Wiring Diagrams - General Information, Connectors & Grounds, Power Distribution, Circuits Procedures Included Repair Procedures: Complete disassembly and reassembly for all major systems, component repair, troubleshooting and diagnostics Maintenance Procedures: Step-by-step instructions for routine maintenance tasks, fluid checks, filter replacements, etc. Diagnostic Procedures: Troubleshooting guides, diagnostic trouble codes (DTCs), specific system diagnostic steps Technical Depth Depth: Detailed technical information suitable for both DIYers and professional mechanics, including exploded views and high-quality diagrams. 📊 Manual Specifications File Format File Type: PDF Compatibility: All Versions of Windows & Mac Required Software: Adobe PDF Reader & WinZip Print Quality Printability: All pages are printable Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Available Engines: G23D (2.3L Petrol), G32D (3.2L Petrol), D27DT (2.7L Diesel), D27DTP (2.7L Diesel with DPF) Performance G23D Horsepower: Approx. 150 PS (148 bhp; 110 kW) - *Estimate, specific rating may vary by market* G23D Torque: Approx. 210 Nm (155 lb-ft) - *Estimate, specific rating may vary by market* D27Dt Horsepower: Approx. 165 PS (163 bhp; 121 kW) - *Estimate, specific rating may vary by market* D27Dt Torque: Approx. 340 Nm (251 lb-ft) - *Estimate, specific rating may vary by market* Fuel System Petrol Injection Type: Multi-point Fuel Injection (MPI) - for G23D and G32D Diesel Injection Type: Common Rail Direct Injection (CRDi) - for D27DT and D27DTP Emission Standards Diesel Emissions: EU4 compliant Cooling System Cooling Type: Water-cooled, pressurized system with electric fan 🔧 Transmission Standard Transmission Options: Manual Transmission (MT), Automatic Transmission (AT) Optional Automatic Transmission Models: Batra 5-speed Automatic Transmission, DC 5-speed Automatic Transmission Features Transfer Case: Part-time Transfer Case with TOD (Torque-On-Demand) capability Clutch Type: Hydraulically actuated single dry plate (for manual transmission) 📐 Dimensions Exterior Length: Approx. 4,755 mm (187.2 in) Width: Approx. 1,870 mm (73.6 in) Height: Approx. 1,790 mm (70.5 in) Weights Curb Weight: Approx. 1,900-2,100 kg (4,189-4,630 lbs) - *Varies by engine and configuration* Gross Vehicle Weight Rating: Approx. 2,700-2,800 kg (5,952-6,173 lbs) - *Varies by engine and configuration* 🛡️ Safety Features Ratings Crash Test Information: Specific official crash test ratings for the 2010 model year may vary by region and testing organization. Consult regional authorities for detailed data. Active Features Active Safety Systems: Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS) Passive Features Passive Safety Features: Front Airbags, Side Airbags (optional/depending on trim), Seatbelt Pretensioners, ISOFIX Child Seat Anchors 💡 Technology Features Infotainment Infotainment System: Base systems typically include AM/FM radio with CD player, and potentially MP3 playback. Higher trims may offer touchscreens, navigation, and improved audio systems. Driver Assistance Driver Assistance Features: Features like ABS, ESP, Traction Control are standard. Optional features may include parking sensors, cruise control, and limited driver aids. Connectivity Connectivity Options: Basic connectivity often via auxiliary input or USB ports (depending on trim). Bluetooth hands-free calling might be an option on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, depending on driving conditions and oil type. Refer...
A robust and capable full-size SUV offering a blend of utility, comfort, and off-road prowess, competing in a segment often dominated by larger global manufacturers.
Competitive Analysis
Key Competitors 2010:
Ford Explorer, Toyota 4Runner, Nissan Pathfinder, Chevrolet Trailblazer (segment varies by region)
Key Features
Manual Value Proposition:
Provides essential technical data and repair procedures to maintain the vehicle's performance, safety, and longevity, saving costs on professional servicing.
Vehicle Highlight:
The 2010 New Rexton (Y286) represents SsangYong's commitment to providing a substantial, body-on-frame SUV with a focus on powertrain options and towing capability.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive factory service and repair
Page Count
Estimated Pages:
Extensive (Specific page count not provided, but detailed coverage implies several thousand pages)
Manual Type
Type:
Workshop Manual / Service Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
G23D (EU4), G32D (EU4), D27DT (EU4), D27DTP (EU4) - General, Assembly, Fuel, Intake, Exhaust, Lubrication, Cooling, Electric Devices, Control
Electrical Systems:
General Electrical System, Fuses and Relays, STICS, Cluster, Lamps, Switches, Wiper/Washer System, Rain Sensor Unit, PAS, AV
Chassis Systems:
Batra 5-speed Auto Transmission, DC 5-speed Auto Transmission, Manual Transmission, Clutch, Part-time Transfer Case, Axle System, TOD, Propeller Shaft, Suspension System, Brake System, ESP, ABS, Power Steering System, Wheel & Tire, Special Service Tools
Body Systems:
Air Conditioning System, FATC, Heater Ventilation System, FFH System, PTC System, Air Bag System, Body Interior, Body Exterior, Body Repair, Sunroof, Seats, Special Service Tools
Batra 5-speed Automatic Transmission, DC 5-speed Automatic Transmission
Features
Transfer Case:
Part-time Transfer Case with TOD (Torque-On-Demand) capability
Clutch Type:
Hydraulically actuated single dry plate (for manual transmission)
📐 Dimensions
Exterior
Length:
Approx. 4,755 mm (187.2 in)
Width:
Approx. 1,870 mm (73.6 in)
Height:
Approx. 1,790 mm (70.5 in)
Weights
Curb Weight:
Approx. 1,900-2,100 kg (4,189-4,630 lbs) - *Varies by engine and configuration*
Gross Vehicle Weight Rating:
Approx. 2,700-2,800 kg (5,952-6,173 lbs) - *Varies by engine and configuration*
🛡️ Safety Features
Ratings
Crash Test Information:
Specific official crash test ratings for the 2010 model year may vary by region and testing organization. Consult regional authorities for detailed data.
Active Features
Active Safety Systems:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS)
Passive Features
Passive Safety Features:
Front Airbags, Side Airbags (optional/depending on trim), Seatbelt Pretensioners, ISOFIX Child Seat Anchors
💡 Technology Features
Infotainment
Infotainment System:
Base systems typically include AM/FM radio with CD player, and potentially MP3 playback. Higher trims may offer touchscreens, navigation, and improved audio systems.
Driver Assistance
Driver Assistance Features:
Features like ABS, ESP, Traction Control are standard. Optional features may include parking sensors, cruise control, and limited driver aids.
Connectivity
Connectivity Options:
Basic connectivity often via auxiliary input or USB ports (depending on trim). Bluetooth hands-free calling might be an option on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or 12 months, depending on driving conditions and oil type. Refer to manual for specific intervals.
Timing Belt Replacement:
For petrol engines (G23D/G32D), timing belt typically requires replacement around 100,000 km (60,000 miles). Diesel engines (D27DT/D27DTP) often use timing chains, which are generally maintenance-free but require inspection.
Fluid Specifications
Engine Oil Specification:
API SN or ACEA C3/C4 for diesel engines, API SL/SM for petrol engines. Viscosity grades like 5W-30, 5W-40, or 10W-40 depending on engine and climate. Consult manual for exact specifications.
Coolant Specification:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specific SsangYong recommended coolant should be verified.
Automatic Transmission Fluid:
ATF Dexron-III or equivalent. Refer to manual for precise fluid type and capacity for Batra/DC transmissions.
Manual Transmission Fluid:
GL-4 or GL-5 gear oil, viscosity grade 75W-90 or 80W-90. Consult manual for precise specifications.
Less common, but potential for ignition coil failure, oil leaks, and exhaust system issues.
Chassis And Suspension:
Wear in suspension bushings, ball joints, and steering components due to vehicle weight and usage. Rust formation on frame and body panels in certain climates.
Electrical Components:
Occasional issues with sensors, switches, and body control modules. Wiring harness integrity should be checked.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
South Korea
Model Evolution
Rexton Generations:
The 2010 New Rexton is part of the second generation (RJ), which saw significant updates from the original Rexton model introduced in 2001.
Production
Production Period Second Gen:
2006-2017 (with facelifts)
🏆 Awards & Recognition
Recognitions
Awards And Certifications:
Specific awards for the 2010 New Rexton are not widely publicized in global automotive media. However, SsangYong vehicles are often recognized for their value and ruggedness in their home market and specific export regions.
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