Ssangyong Rexton 270Xdi Engine Service Repair Manual

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🏷️ Basic Information Identification Make: SsangYong Model: Rexton Engine Variant: 270Xdi Body Style: SUV Codes Engine Code Identifier: 270Xdi (indicative, specific SsangYong codes may vary) 👋 Introduction Market Position Positioning: The SsangYong Rexton 270Xdi is a body-on-frame SUV, known for its robust construction and off-road capability, often positioned as a value-oriented alternative to more established premium SUVs. This manual targets owners and independent workshops seeking to maintain and repair these vehicles to factory standards. Competitive Analysis Competitors: Historically, the Rexton competed with SUVs like the Toyota Fortuner, Mitsubishi Pajero Sport, and Hyundai Santa Fe, offering similar utility and capacity, often at a more accessible price point. Key Features Manual Value Proposition: Provides comprehensive technical information, diagnostic procedures, and repair instructions, enabling users to perform complex tasks and routine maintenance, thus reducing reliance on expensive dealership services and ensuring vehicle longevity. The inclusion of diagrams and pictures enhances understanding, making it an indispensable tool for DIY enthusiasts and professional mechanics alike. 📋 Manual Details Coverage Areas Primary Coverage: Engine mechanical, lubrication, cooling, control, fuel, exhaust systems, transmission (manual and automatic), driveline, axles, suspension, brakes, steering, restraints, body, air conditioning, electrical systems (wiring diagrams, starting/charging, lighting, driver information, wipers/washers/horns, body control, LAN, audio/visual/navigation/telephone, cruise control, power supply/ground/circuit elements), and general maintenance. Page Count Estimated Page Count: Not specified, but typical comprehensive service manuals of this nature can range from 1000 to 3000+ pages. Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (disassembly, assembly, inspection, tolerances), lubrication system (oil pump, filter, galleries, oil pressure), cooling system (radiator, water pump, thermostat, coolant flow), engine control system (ECU, sensors, actuators, ignition timing, fuel injection strategy), fuel system (injection pump, injectors, fuel lines, pressure regulation), and exhaust system (manifold, catalytic converter, mufflers, emissions). Drivetrain Systems: Clutch (operation, adjustment, replacement), manual transaxle (gearbox, internal components, shift mechanisms), automatic transaxle (torque converter, valve body, clutch packs, electronic control), front axle (CV joints, differential), rear axle (differential, axle shafts), suspension (struts, shock absorbers, springs, control arms, bushings, wheel alignment), road wheels and tires (identification, pressure, wear patterns). Braking Steering Safety: Brake system (discs, pads, calipers, hydraulic lines, master cylinder, ABS), parking brake system (mechanism, cables), brake control system (ABS modulator, sensors), power steering system (pump, rack and pinion, hoses), steering system (column, linkage, alignment), seat belts (pre-tensioners, retractors), and Supplemental Restraint System (SRS) (airbag modules, sensors, control unit). Body Comfort Electrical: Body (frame, panels, corrosion protection), lock and security system (door locks, keyless entry, immobilizer), glasses, window system & mirrors (power windows, defogger), roof, exterior & interior trim, instrument panel (gauges, warning lights), seats, air conditioner system (compressor, refrigerant, evaporator, condenser, climate control), and electrical system (detailed wiring diagrams, starting and charging system, lighting, driver information, wipers, washers, horns, body control module, LAN system, audio, navigation, telephone, auto cruise control, power supply, ground, circuit elements). Procedures Included Repair Procedures: Engine overhaul, cylinder head repair, piston and connecting rod installation, crankshaft bearing replacement, oil pump service, radiator and water pump replacement, fuel injector testing and replacement, turbocharger service, clutch replacement, manual transmission overhaul, automatic transmission service, differential rebuild, suspension component replacement, brake caliper and rotor service, power steering pump replacement, airbag system diagnosis and component replacement, air conditioning system recharge and leak detection, electrical component diagnosis and replacement, body panel repair. Maintenance Procedures: Scheduled maintenance tasks, fluid changes (engine oil, coolant, transmission fluid, brake fluid, power steering fluid), filter replacement (oil, fuel, air, cabin), spark plug replacement, belt replacement (serpentine, timing - if applicable), brake pad and rotor inspection/replacement, tire rotation and balancing, battery testing and replacement, lubrication points, troubleshooting guides for common issues. Technical Depth Depth Of Coverage: Comprehensive workshop-level detail, including diagnostic procedures, torque specifications, component tolerances, special tool requirements, and step-by-step instructions with accompanying diagrams and pictures for detailed understanding and execution of repairs and maintenance. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader & WinZip Print Quality Printability: All pages are printable, allowing for full or sectional printing. Binding Type Binding: Digital (PDF) Paper Type Paper Type: N/A (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 5-cylinder Turbocharged Diesel (XDi) Displacement: Approximately 2.7 liters (2696 cc) Performance Horsepower Approximate: Typically in the range of 160-170 PS (118-125 kW) depending on specific model year and tuning. Torque Approximate: Around 340-360 Nm (251-266 lb-ft) depending on specific model year and tuning. Fuel System Fuel Delivery: Common Rail Direct Injection (CRDi), often associated with electronic fuel injection and turbocharging. Engine Management: Electronically controlled engine management system (ECU) managing fuel injection, ignition (glow plugs), and turbocharger boost. Cooling System Coolant Type: Ethylene glycol-based antifreeze, typically a 50/50 mixture with distilled water. Lubrication System Engine Oil Type: API CI-4 or ACEA B4/B5 specification diesel engine...

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Typ: Autos

Anbieter:

Art.-Nr: 196453

Sammlungen: ALL Ssangyong

Verfügbarkeit: Auf Lager

Stichworte: Car Cars Metro Rexton 270Xdi Engine Rover Ssangyong

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

SsangYong

Model:

Rexton

Engine Variant:

270Xdi

Body Style:

Codes

Engine Code Identifier:

270Xdi (indicative, specific SsangYong codes may vary)

👋 Introduction

Market Position

Positioning:

The SsangYong Rexton 270Xdi is a body-on-frame SUV, known for its robust construction and off-road capability, often positioned as a value-oriented alternative to more established premium SUVs. This manual targets owners and independent workshops seeking to maintain and repair these vehicles to factory standards.

Competitive Analysis

Competitors:

Historically, the Rexton competed with SUVs like the Toyota Fortuner, Mitsubishi Pajero Sport, and Hyundai Santa Fe, offering similar utility and capacity, often at a more accessible price point.

Key Features

Manual Value Proposition:

Provides comprehensive technical information, diagnostic procedures, and repair instructions, enabling users to perform complex tasks and routine maintenance, thus reducing reliance on expensive dealership services and ensuring vehicle longevity. The inclusion of diagrams and pictures enhances understanding, making it an indispensable tool for DIY enthusiasts and professional mechanics alike.

📋 Manual Details

Coverage Areas

Primary Coverage:

Engine mechanical, lubrication, cooling, control, fuel, exhaust systems, transmission (manual and automatic), driveline, axles, suspension, brakes, steering, restraints, body, air conditioning, electrical systems (wiring diagrams, starting/charging, lighting, driver information, wipers/washers/horns, body control, LAN, audio/visual/navigation/telephone, cruise control, power supply/ground/circuit elements), and general maintenance.

Page Count

Estimated Page Count:

Not specified, but typical comprehensive service manuals of this nature can range from 1000 to 3000+ pages.

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Engine Systems:

Engine mechanical (disassembly, assembly, inspection, tolerances), lubrication system (oil pump, filter, galleries, oil pressure), cooling system (radiator, water pump, thermostat, coolant flow), engine control system (ECU, sensors, actuators, ignition timing, fuel injection strategy), fuel system (injection pump, injectors, fuel lines, pressure regulation), and exhaust system (manifold, catalytic converter, mufflers, emissions).

Drivetrain Systems:

Clutch (operation, adjustment, replacement), manual transaxle (gearbox, internal components, shift mechanisms), automatic transaxle (torque converter, valve body, clutch packs, electronic control), front axle (CV joints, differential), rear axle (differential, axle shafts), suspension (struts, shock absorbers, springs, control arms, bushings, wheel alignment), road wheels and tires (identification, pressure, wear patterns).

Braking Steering Safety:

Brake system (discs, pads, calipers, hydraulic lines, master cylinder, ABS), parking brake system (mechanism, cables), brake control system (ABS modulator, sensors), power steering system (pump, rack and pinion, hoses), steering system (column, linkage, alignment), seat belts (pre-tensioners, retractors), and Supplemental Restraint System (SRS) (airbag modules, sensors, control unit).

Body Comfort Electrical:

Body (frame, panels, corrosion protection), lock and security system (door locks, keyless entry, immobilizer), glasses, window system & mirrors (power windows, defogger), roof, exterior & interior trim, instrument panel (gauges, warning lights), seats, air conditioner system (compressor, refrigerant, evaporator, condenser, climate control), and electrical system (detailed wiring diagrams, starting and charging system, lighting, driver information, wipers, washers, horns, body control module, LAN system, audio, navigation, telephone, auto cruise control, power supply, ground, circuit elements).

Procedures Included

Repair Procedures:

Engine overhaul, cylinder head repair, piston and connecting rod installation, crankshaft bearing replacement, oil pump service, radiator and water pump replacement, fuel injector testing and replacement, turbocharger service, clutch replacement, manual transmission overhaul, automatic transmission service, differential rebuild, suspension component replacement, brake caliper and rotor service, power steering pump replacement, airbag system diagnosis and component replacement, air conditioning system recharge and leak detection, electrical component diagnosis and replacement, body panel repair.

Maintenance Procedures:

Scheduled maintenance tasks, fluid changes (engine oil, coolant, transmission fluid, brake fluid, power steering fluid), filter replacement (oil, fuel, air, cabin), spark plug replacement, belt replacement (serpentine, timing - if applicable), brake pad and rotor inspection/replacement, tire rotation and balancing, battery testing and replacement, lubrication points, troubleshooting guides for common issues.

Technical Depth

Depth Of Coverage:

Comprehensive workshop-level detail, including diagnostic procedures, torque specifications, component tolerances, special tool requirements, and step-by-step instructions with accompanying diagrams and pictures for detailed understanding and execution of repairs and maintenance.

📊 Manual Specifications

File Format

Compatibility:

All Versions of Windows & Mac

Software Requirements:

Adobe PDF Reader & WinZip

Print Quality

Printability:

All pages are printable, allowing for full or sectional printing.

Binding Type

Binding:

Digital (PDF)

Paper Type

Paper Type:

N/A (Digital File)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline 5-cylinder Turbocharged Diesel (XDi)

Displacement:

Approximately 2.7 liters (2696 cc)

Performance

Horsepower Approximate:

Typically in the range of 160-170 PS (118-125 kW) depending on specific model year and tuning.

Torque Approximate:

Around 340-360 Nm (251-266 lb-ft) depending on specific model year and tuning.

Fuel System

Fuel Delivery:

Common Rail Direct Injection (CRDi), often associated with electronic fuel injection and turbocharging.

Engine Management:

Electronically controlled engine management system (ECU) managing fuel injection, ignition (glow plugs), and turbocharger boost.

Cooling System

Coolant Type:

Ethylene glycol-based antifreeze, typically a 50/50 mixture with distilled water.

Lubrication System

Engine Oil Type:

API CI-4 or ACEA B4/B5 specification diesel engine oil, viscosity grade typically 5W-40 or 10W-40 depending on climate.

Oil Capacity:

Approximately 7.5 - 8.0 liters, subject to filter change. Always refer to the manual for exact capacity.

🔧 Transmission

Standard

Transmission Type Available:

Both manual and automatic transmissions were offered, with the 270Xdi primarily associated with an automatic transmission.

Optional

Manual Transmission Gears:

If equipped with a manual, likely a 5-speed or 6-speed unit.

Features

Automatic Transmission Gears:

Likely a 5-speed automatic transmission, often a Mercedes-Benz derivative (e.g., 722.6 variant used in earlier models).

Transfer Case:

Typically a part-time or full-time 4WD system with a low-range gear for off-road capability.

Fluid Specifications

Automatic Transmission Fluid:

Refer to specific Dexron or ATF specification, often MB 236.10 or equivalent.

📐 Dimensions

Exterior

Length:

Approximately 4650 mm (specific to model generation).

Width:

Approximately 1870 mm (specific to model generation).

Height:

Approximately 1780 mm (specific to model generation).

Weights

Curb Weight:

Around 2000-2200 kg, depending on configuration and equipment.

Gross Vehicle Weight Rating:

Typically in the range of 2800-3000 kg.

Cargo

Cargo Volume Rear Seats Up:

Variable, but generally around 600-800 liters, expandable with rear seats folded.

🛡️ Safety Features

Ratings

Crash Test Results:

No specific global safety rating (e.g., NCAP) is consistently highlighted for all Rexton variants across all markets. However, as a body-on-frame SUV, it's built for structural integrity. Owners should consult country-specific safety reports.

Active Features

Anti-lock Braking System (ABS) is standard on most models.

Electronic Stability Program (ESP) may be available on higher trims or later models.

Passive Features

Airbags:

Front airbags for driver and passenger, side airbags, and curtain airbags depending on trim level and model year.

Seat Belts:

Three-point seat belts with pre-tensioners for front occupants, three-point or lap belts for rear occupants.

💡 Technology Features

Infotainment

Audio System:

Varies by trim and year, can range from basic radio/CD players to units with CD changers, MP3 playback, and auxiliary inputs.

Navigation System:

Optional satellite navigation systems were available on higher trims.

Driver Assistance

Cruise Control:

Auto cruise control system is listed, indicating availability on some models.

Parking Sensors:

Rear parking sensors were often an option.

Connectivity

Bluetooth:

Bluetooth connectivity for hands-free calling and audio streaming was introduced in later models or as an option.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil quality. Refer to manual for exact interval.

Fuel Filter Replacement:

Recommended every 20,000 - 40,000 km, especially important for diesel engines.

Air Filter Replacement:

Inspect every 10,000 - 20,000 km, replace as needed or at scheduled intervals.

Coolant Flush:

Typically every 2-4 years or 40,000 - 80,000 km.

Fluid Specifications

Brake Fluid:

DOT 3 or DOT 4, check manual for specific type.

Power Steering Fluid:

Hydraulic fluid, often ATF or specific power steering fluid. Refer to manual.

Known Issues

Common Diesel Issues:

Potential for turbocharger wear, injector issues (common in older diesel systems), EGR valve clogging, and glow plug failures. DPF regeneration issues if equipped.

Suspension Wear:

As a body-on-frame SUV, suspension components like bushings, ball joints, and shock absorbers can experience wear over time, especially with heavy use.

Electrical Gremlins:

Some owners report occasional electrical glitches, particularly with older models. Detailed wiring diagrams are crucial for diagnosis.

📚 Vehicle History

Brand Heritage

Ssangyong Heritage:

SsangYong Motor Company, a South Korean manufacturer, has a history dating back to the 1950s, initially producing utility vehicles and military equipment. They are known for their robust SUV and pickup truck offerings.

Model Evolution

Rexton Generations:

The Rexton has seen several generations and facelifts since its introduction in 2001. The 270Xdi engine was prevalent in early to mid-generation models, often associated with the Y200 series Rexton.

Production

Production Period 270Xdi:

The 270Xdi engine was a core offering in the Rexton lineup from its introduction until it was largely superseded by larger displacement engines or newer diesel technologies.

Manufacturing Locations:

Primarily manufactured in South Korea.

🏆 Awards & Recognition

Recognitions

Awards And Certifications:

No widely publicized specific awards or certifications are readily available for the Rexton 270Xdi model globally. Its market appeal typically lies in its value proposition and robust capabilities.