🏷️ Basic Information Identification Make: SsangYong Model: Rexton Year: 2004 Codes Model Code: Y200 Chassis Type: Body-on-frame SUV 👋 Introduction Market Position Vehicle Segment: Full-size SUV, Body-on-frame construction Target Audience: Do-It-Yourself (DIY) mechanics, independent repair shops Competitive Analysis Key Competitors Segment: Ford Explorer, Chevrolet TrailBlazer, Toyota 4Runner, Jeep Grand Cherokee Key Features Manual Value Proposition: Comprehensive repair information, high-quality diagrams, instant download Ease Of Use: Designed to be practical for DIYers 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Pages: High (Specific count not provided in product info, but implies comprehensive) Manual Type Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanicals, cooling, lubrication, fuel, ignition, emissions, turbocharging (if applicable) Drivetrain Systems: Transmission (manual/automatic), transfer case, differentials, driveshafts, axles Body Systems: Body structure, panels, doors, glass, interior trim, exterior trim, chassis components Electrical Systems: Wiring diagrams, lighting, starting/charging, instrumentation, body electronics, engine control module (ECM), safety systems (ABS, airbags) Procedures Included Maintenance Procedures: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement Repair Procedures: Component removal and installation, overhaul procedures, adjustment specifications Troubleshooting Diagnostics: Fault finding, diagnostic codes, symptom-based troubleshooting Technical Depth Depth: Comprehensive, from basic maintenance to complex component repair and electrical diagnostics Diagnostic Tools: Information likely includes use of scan tools for engine and other electronic modules 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Printable (All pages are printable) Diagram Quality: High quality diagrams Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder Diesel (most common for this era/model in many markets) Engine Code Common: OM661 (Mercedes-Benz derivative, likely) Displacement: 2.9 Liters (approx. 2874 cc) Aspirated Type: Turbocharged, Intercooled Diesel Performance Horsepower Typical: 120 hp @ 3800 rpm (approximate for OM661) Torque Typical: 250 Nm @ 2200 rpm (approximate for OM661) Fuel System Fuel Type: Diesel Injection System: Direct Injection, likely with rotary injection pump or common rail depending on specific variant 🔧 Transmission Standard Transmission Type: 5-speed Manual Transmission (common base option) Optional Transmission Type: 4-speed Automatic Transmission (common option) Features Drivetrain: Part-time 4WD with selectable high/low range Transfer Case: Two-speed transfer case with neutral position 📐 Dimensions Exterior Body Style: 5-door SUV Wheelbase: 2755 mm (approximate) Length: 4600 mm (approximate) Width: 1865 mm (approximate) Height: 1770 mm (approximate) Weights Curb Weight: 1900-2050 kg (approximate, depending on configuration) Towing Capacity: Typically around 2500-3000 kg (check specific market/model) 🛡️ Safety Features Ratings Crash Test Ratings: Information generally unavailable or limited for this model year and region. Active Features ABS: Standard on most models Traction Control: Optional or standard on higher trims Passive Features Airbags: Front airbags (driver and passenger), potentially side airbags on higher trims Seatbelts: 3-point seatbelts with pretensioners 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player, potentially with cassette or premium sound system options. Display: Basic LCD display for radio and clock. Driver Assistance Parking Sensors: Optional on some models. Connectivity Aux Input: Unlikely to be standard, may require aftermarket integration. 🔧 Maintenance Service Intervals Engine Oil Change: Typically 7,500-10,000 km or 6-12 months (consult manual for exact) Air Filter Replacement: Typically 15,000-30,000 km or annually Fuel Filter Replacement: Diesel: Typically 30,000-40,000 km Transmission Fluid Change: Manual: Annually or 40,000 km; Automatic: 60,000-80,000 km (under normal use) Fluid Specifications Engine Oil Type: API CF/CG-4 or higher, SAE 15W-40 or 5W-40 diesel engine oil (consult manual) Coolant Type: Ethylene Glycol based, 50/50 mix with distilled water (long-life coolant) Transmission Fluid Manual: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil Transmission Fluid Automatic: Dexron III or equivalent (ATF) Known Issues Common Problems: Potential issues with glow plug failure, turbocharger wear, exhaust gas recirculation (EGR) problems, rust on body panels, and minor electrical gremlins. Transmission clutch wear on manuals. Suspension Component Wear: As a body-on-frame SUV, suspension and chassis components can experience wear over time, particularly bushings and ball joints. 📚 Vehicle History Brand Heritage Brand Origin: SsangYong Motor Company (South Korea), known for SUVs and commercial vehicles. Parent Company Historical: Historically linked with Mercedes-Benz technology licensing and ownership. Model Evolution First Generation Start: 2001 Generation Covered: First Generation (Y200) Platform Basis: Utilized Mercedes-Benz M-Class (W163) platform and technology, particularly powertrains. Production Manufacturing Locations: South Korea 🏆 Awards & Recognition Recognitions Awards Received: Specific awards for the 2004 Rexton are not widely documented in major automotive press. SsangYong's reputation is more on utility and value than accolades.