STILL LPG FORK Truck R70-35T R70-40T R70-45T Illustrated Master Parts List Manual Download(Ident-Nr.159239 R7084 R7085 R7086) PDF
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🏷️ Basic Information Identification Make: STILL Model: R70-35T, R70-40T, R70-45T Product Type: Illustrated Master Parts List Manual Ident Numbers: 159239, R7084, R7085, R7086 Vehicle Type: Forklift Truck Power Source: LPG (Liquefied Petroleum Gas) Generation Likely Production Period: Late 1990s to Early 2000s (inferred from typical forklift model lifecycles and common parts list manual formats) Codes Fuel Type: LPG (Liquefied Petroleum Gas) 👋 Introduction Market Position Target Audience: STILL R70 series forklift owners, maintenance technicians, parts managers, and DIY enthusiasts seeking to identify and procure specific replacement parts. Industrial Equipment: Positions the manual as an indispensable tool for maintaining the operational efficiency and longevity of STILL R70 series LPG forklifts in demanding industrial environments. Competitive Analysis Value Proposition: Provides a singular, comprehensive resource for all genuine parts for the R70-35T, R70-40T, and R70-45T models, eliminating the need to consult multiple fragmented sources. Crucial for ensuring component compatibility and maintaining the integrity of the machinery. Key Features Manual Attributes: Illustrated parts breakdown, detailed diagrams, specific part numbers, comprehensive coverage across multiple models within the R70 series, instant download capability, English language. Diy Support: Marketed as a valuable resource for 'Do-It-Yourself' repairs, empowering owners to save money by performing their own maintenance and repairs with the correct parts. Completeness Statement: 'Most complete PARTS Manual', indicating exhaustive coverage of all parts for the specified models. 📋 Manual Details Coverage Areas Covered Sections: Notes, Chassis, Steering Axle, Gear Drive, Tyres, Driving Controls, Steering System, Braking System, Electrical Installation, Additional Electrical Installation, Hydraulic System, Electric Motor System, Engine System, Additional Hydraulics, Mast, Fork Carriage, Fork, Mast Bearing, Tilt Cylinder, Attachment, Accessory Specific Assemblies Listed: Mast, Fork Carriage, Forks, Tilt Cylinder, Steering Axle, Gear Drive, Braking System, Hydraulic System, Electric Motor System, Engine System, Driving Controls. Page Count Estimated Page Count: Extensive (typical for master parts lists, likely several hundred pages; exact count not provided but implied by 'comprehensive details' and 'illustrated') Manual Type Type: Parts Manual (Master Parts List) Language Language: English Format File Format: PDF Downloadable: Yes Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader Print Quality Printable: All pages printable 📖 Manual Coverage Systems Covered Major Systems: Chassis, Drivetrain (Gear Drive, Electric Motor System, Engine System), Steering, Braking, Hydraulics (Hydraulic System, Additional Hydraulics, Tilt Cylinder), Electrical Systems (Electrical Installation, Additional Electrical Installation), Mast and Fork Assembly (Mast, Fork Carriage, Fork, Mast Bearing), Attachments and Accessories Mechanical Systems: Chassis structure, steering axle assembly, drivetrain components (gearbox, drive axle), braking system (master cylinder, wheel cylinders/calipers, brake lines), mast and fork carriage mechanisms, lift and tilt cylinder components, steering linkage and components. Electrical Systems: Wiring harnesses, lighting components, starter motor, alternator, ignition system components (if applicable to LPG variants), battery cables, control switches, sensors, and any onboard instrumentation or warning lights. Hydraulic Systems: Hydraulic pumps, control valves, lift cylinders, tilt cylinders, hydraulic hoses, fittings, reservoirs, filters, and associated seals and O-rings. Operator Controls: Parts related to steering wheel, pedals (accelerator, brake), direction control levers, lift/lower controls, and any dashboard indicators or switches. Tyre And Wheel: Covers parts related to wheels, rims, and possibly bearings associated with the steering axle and drive axle, as indicated by the 'Tyres' section. Procedures Included Key Procedures: Identification and sourcing of all genuine STILL parts, comprehensive listing of components within each assembly, understanding of part interrelationships. While primarily a parts list, the detail provided aids in repair planning and component identification crucial for successful repair execution. Part Identification: Primary function: detailed identification of every part with corresponding part numbers and often illustrations. This is crucial for ordering the correct replacements and ensuring compatibility. Assembly Understanding: Provides visual breakdowns of how components fit together within larger assemblies (e.g., mast assembly, steering system). Essential for technicians during repair and reassembly. Technical Depth Depth: Detailed component-level breakdown, illustrated with diagrams and pictures. This manual provides the specific part numbers required for ordering replacements and understanding the assembly of various components. It's essential for accurate part identification, aiding in maintenance and repair by ensuring the correct parts are sourced. Component Level: Extremely detailed at the component level, listing every nut, bolt, washer, seal, bearing, and larger assembly. This allows for precise identification of even the smallest replacement part. Diagrams: Includes comprehensive diagrams that illustrate the layout and relationship of parts within various assemblies, critical for correct identification and reassembly. 📊 Manual Specifications File Format Type: PDF Searchability: PDF format typically allows for text searching if the PDF is text-based and not purely image-scanned, aiding in quick part number lookup. Print Quality Quality: High-resolution, suitable for printing detailed diagrams and text. Binding Type Binding: N/A (Digital Download - Printable) Paper Type Paper Type: N/A (Digital Download - Print on demand) Completeness Scope: Master Parts List Manual, implying a very high level of completeness for all serviceable parts of the specified models. ⚙️ Engine Specifications...
Late 1990s to Early 2000s (inferred from typical forklift model lifecycles and common parts list manual formats)
Codes
Fuel Type:
LPG (Liquefied Petroleum Gas)
👋 Introduction
Market Position
Target Audience:
STILL R70 series forklift owners, maintenance technicians, parts managers, and DIY enthusiasts seeking to identify and procure specific replacement parts.
Industrial Equipment:
Positions the manual as an indispensable tool for maintaining the operational efficiency and longevity of STILL R70 series LPG forklifts in demanding industrial environments.
Competitive Analysis
Value Proposition:
Provides a singular, comprehensive resource for all genuine parts for the R70-35T, R70-40T, and R70-45T models, eliminating the need to consult multiple fragmented sources. Crucial for ensuring component compatibility and maintaining the integrity of the machinery.
Key Features
Manual Attributes:
Illustrated parts breakdown, detailed diagrams, specific part numbers, comprehensive coverage across multiple models within the R70 series, instant download capability, English language.
Diy Support:
Marketed as a valuable resource for 'Do-It-Yourself' repairs, empowering owners to save money by performing their own maintenance and repairs with the correct parts.
Completeness Statement:
'Most complete PARTS Manual', indicating exhaustive coverage of all parts for the specified models.
Extensive (typical for master parts lists, likely several hundred pages; exact count not provided but implied by 'comprehensive details' and 'illustrated')
Manual Type
Type:
Parts Manual (Master Parts List)
Language
Language:
English
Format
File Format:
PDF
Downloadable:
Yes
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader
Print Quality
Printable:
All pages printable
📖 Manual Coverage
Systems Covered
Major Systems:
Chassis, Drivetrain (Gear Drive, Electric Motor System, Engine System), Steering, Braking, Hydraulics (Hydraulic System, Additional Hydraulics, Tilt Cylinder), Electrical Systems (Electrical Installation, Additional Electrical Installation), Mast and Fork Assembly (Mast, Fork Carriage, Fork, Mast Bearing), Attachments and Accessories
Mechanical Systems:
Chassis structure, steering axle assembly, drivetrain components (gearbox, drive axle), braking system (master cylinder, wheel cylinders/calipers, brake lines), mast and fork carriage mechanisms, lift and tilt cylinder components, steering linkage and components.
Electrical Systems:
Wiring harnesses, lighting components, starter motor, alternator, ignition system components (if applicable to LPG variants), battery cables, control switches, sensors, and any onboard instrumentation or warning lights.
Hydraulic Systems:
Hydraulic pumps, control valves, lift cylinders, tilt cylinders, hydraulic hoses, fittings, reservoirs, filters, and associated seals and O-rings.
Operator Controls:
Parts related to steering wheel, pedals (accelerator, brake), direction control levers, lift/lower controls, and any dashboard indicators or switches.
Tyre And Wheel:
Covers parts related to wheels, rims, and possibly bearings associated with the steering axle and drive axle, as indicated by the 'Tyres' section.
Procedures Included
Key Procedures:
Identification and sourcing of all genuine STILL parts, comprehensive listing of components within each assembly, understanding of part interrelationships. While primarily a parts list, the detail provided aids in repair planning and component identification crucial for successful repair execution.
Part Identification:
Primary function: detailed identification of every part with corresponding part numbers and often illustrations. This is crucial for ordering the correct replacements and ensuring compatibility.
Assembly Understanding:
Provides visual breakdowns of how components fit together within larger assemblies (e.g., mast assembly, steering system). Essential for technicians during repair and reassembly.
Technical Depth
Depth:
Detailed component-level breakdown, illustrated with diagrams and pictures. This manual provides the specific part numbers required for ordering replacements and understanding the assembly of various components. It's essential for accurate part identification, aiding in maintenance and repair by ensuring the correct parts are sourced.
Component Level:
Extremely detailed at the component level, listing every nut, bolt, washer, seal, bearing, and larger assembly. This allows for precise identification of even the smallest replacement part.
Diagrams:
Includes comprehensive diagrams that illustrate the layout and relationship of parts within various assemblies, critical for correct identification and reassembly.
📊 Manual Specifications
File Format
Type:
PDF
Searchability:
PDF format typically allows for text searching if the PDF is text-based and not purely image-scanned, aiding in quick part number lookup.
Print Quality
Quality:
High-resolution, suitable for printing detailed diagrams and text.
Binding Type
Binding:
N/A (Digital Download - Printable)
Paper Type
Paper Type:
N/A (Digital Download - Print on demand)
Completeness
Scope:
Master Parts List Manual, implying a very high level of completeness for all serviceable parts of the specified models.
⚙️ Engine Specifications
Primary Engine
Engine Type:
LPG Internal Combustion Engine (Specific model and displacement not detailed, but common in this class are 4-cylinder industrial engines from manufacturers like Nissan/Isuzu or Kubota variants).
Engine Cooling:
Water-cooled (standard for industrial ICE of this type). Parts for cooling system components like radiators, water pumps, thermostats, and hoses would be listed.
Performance
Power Output:
Varies by specific model (35T, 40T, 45T indicating nominal load capacity), typically in the range of 40-60 HP for industrial LPG engines of this era.
Fuel System
Fuel Delivery:
LPG vaporization and delivery system, including regulator, mixer, and fuel tank components. Specific component part numbers would be detailed in the manual.
🔧 Transmission
Standard
Type:
Automatic Transmission (likely a hydrostatic or torque converter type commonly found in forklifts for smooth power delivery and variable speed control).
Optional
Features:
Specific transmission variants or optional features not detailed in the product description, but the manual would cover all associated transmission parts.
Features
Drive Axle:
Covered under 'Gear Drive' section, indicating details of the drive axle components, differentials, and related parts.
📐 Dimensions
Exterior
Forklift Class:
Class IV (Internal Combustion Engine Trucks with Solid Rubber or Pneumatic Tires) - R70 series typically fits this.
Weights
Nominal Capacities:
3500 kg (3.5 Ton), 4000 kg (4.0 Ton), 4500 kg (4.5 Ton) - indicated by model numbers.
Mast Types
Mast Configurations:
Manual would cover parts for various mast types (e.g., Duplex, Triplex) and lift heights, as indicated by the 'Mast' and 'Fork Carriage' sections.
🛡️ Safety Features
Ratings
Design Standards:
Designed to meet industrial safety standards for material handling equipment (e.g., ANSI/ITSDF, EN standards). Specific safety component parts would be listed.
Active Features
Control Systems:
Covers parts for driving controls, steering system, and braking system, all critical for safe operation.
Passive Features
Structural Components:
Chassis, steering axle, and mast bearing parts contribute to the overall structural integrity and safety.
💡 Technology Features
Infotainment
Features:
Not applicable for this type of industrial equipment. Focus is on operational components.
Driver Assistance
Features:
Basic operational controls are covered. Advanced driver assistance systems (ADAS) are not typical for forklifts of this generation, but parts for safety interlocks or warning systems might be included under electrical sections.
Connectivity
Features:
Not applicable for this type of industrial equipment.
🔧 Maintenance
Service Intervals
Implied Requirements:
While not explicitly stating intervals, a parts manual is fundamental for performing scheduled maintenance, identifying wear parts (filters, seals, brake components, hydraulic fluid, engine oil, etc.), and replacing them at appropriate intervals as per a service manual or manufacturer recommendation.
Filter Replacement:
Crucial for identifying correct part numbers for air filters, fuel filters (for LPG system components), oil filters, and hydraulic filters, which are key maintenance items with defined replacement intervals.
Fluid Specifications
Fluid Types Covered:
The manual would list part numbers for hydraulic fluid filters, engine oil filters, transmission fluid filters, and associated seals/gaskets required for fluid system maintenance. Specific fluid types (e.g., hydraulic oil viscosity, engine oil grade) are typically found in a service or owner's manual, but the parts manual ensures the correct replacement filter components are identified.
Known Issues
Common Wear Parts:
This manual is crucial for identifying and replacing common wear items such as fork wear pads, mast rollers, seal kits for tilt cylinders and hydraulic pumps, brake pads/linings, and various chassis bushings. Detailed parts listings help in proactive replacement of components likely to fail based on operating hours.
Seal And Gasket Replacement:
The manual is vital for sourcing specific seal and gasket kits for hydraulic cylinders, transmission seals, axle seals, and engine seals, which are common replacement items due to wear and leakage.
📚 Vehicle History
Brand Heritage
Manufacturer:
STILL is a well-established German manufacturer of forklifts and warehouse technology, known for quality and reliability in material handling.
Model Evolution
R70 Series:
The R70 series represents STILL's range of reliable LPG and diesel counterbalance forklifts, designed for various industrial applications. Specific model evolutions and years are not detailed here, but the manual covers a defined range within this series.
Production
Manufacturing Location:
STILL manufacturing facilities are primarily in Germany and other European countries. Specific production locations for these models are not detailed in the product description.
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