Subaru Dex 2006-2013 Service Repair Workshop Manual Pdf
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🏷️ Basic Information Identification Make: Subaru Model: Dex Years Covered: 2006-2013 Codes Model Code: M45 👋 Introduction Market Position Target Audience: Professional automotive technicians, dealership service departments, and experienced DIY car owners. Competitive Analysis Comparison To Others: This manual provides factory-level detail, equivalent to what professional mechanics use, offering superior depth and accuracy compared to generic online repair guides. Key Features Instant Access: Available for instant download, providing immediate access to repair information. Lifetime Access: No expiry dates or renewal fees, offering lifetime access to the complete manual. 📋 Manual Details Coverage Areas Regions Covered: Global Page Count Estimated Pages: Extensive (Hundreds of pages) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, repair, and reassembly of all engine components, including cylinder head, block, pistons, crankshaft, camshafts, valves, and timing systems. Engine Management: Detailed diagnostics, troubleshooting, and repair procedures for fuel injection, ignition, emission control systems (EVAP, EGR), oxygen sensors, and engine control modules (ECM). Transmission Automatic: Torque converter, valve body, clutch packs, planetary gears, transmission control module (TCM), fluid cooling, and all associated components. Transmission Manual: Clutch assembly, gearbox components, shift mechanisms, driveshafts, and related linkages. Drivetrain: Front and rear differentials, axle shafts, CV joints, transfer case (if applicable), and AWD system components. Suspension: Front and rear suspension components, including struts, shock absorbers, control arms, ball joints, bushings, sway bars, and alignment procedures. Brakes: Front and rear brake systems (disc and drum), including calipers, rotors, pads, master cylinder, brake booster, ABS (Anti-lock Braking System), and EBD (Electronic Brakeforce Distribution) components and diagnostics. Steering: Power steering system (hydraulic or electric), steering rack/gearbox, tie rod ends, and steering column components. Electrical System: 12V battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, and wiring diagrams for all circuits. Body And Chassis: Body panel removal and installation, door mechanisms, glass, interior trim, bumpers, frame specifications, and corrosion protection. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system, including compressor, evaporator, condenser, refrigerant cycle, blower motor, and climate control panel diagnostics. Comfort And Convenience: Power windows, power locks, seats, mirrors, sunroof, keyless entry systems, and remote start (if equipped). Safety Systems: Airbag system (SRS), seatbelt pretensioners, and related sensors and modules. Infotainment And Navigation: Audio system, navigation system, and related electronics. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, spark plug replacement, and battery checks. Diagnostic Troubleshooting: Systematic troubleshooting charts and procedures for identifying and resolving common and complex faults using diagnostic trouble codes (DTCs) and symptom-based analysis. Component Replacement: Step-by-step instructions for replacing virtually all mechanical and electrical components. Rebuild Procedures: Detailed instructions for complete engine, transmission, and differential rebuilds. Alignment And Balancing: Wheel alignment specifications and procedures, tire balancing. Wiring Diagrams: Comprehensive, color-coded wiring diagrams for all electrical systems, aiding in troubleshooting and repair. Torquing Specifications: Precise torque values for all critical fasteners and bolts. Special Tools: Identification and use of specialized tools required for specific repair procedures. Tightening Sequences: Correct sequences for tightening critical components like cylinder heads and intake manifolds. Technical Depth Depth Of Coverage: In-depth, professional-level technical information suitable for experienced mechanics and advanced DIY enthusiasts. Diagnostic Complexity: Advanced diagnostics, including oscilloscope interpretation, sensor data analysis, and actuator testing. Illustrations: Hundreds of detailed photos, diagrams, and exploded views to clearly illustrate procedures. 📊 Manual Specifications File Format Compatibility: Windows and MAC computers Print Quality Printability: Printable page by page or entire manual Binding Type Digital Format: PDF Paper Type Usage License: Unlimited usage on multiple devices ⚙️ Engine Specifications Primary Engine Engine Type: Boxer (Horizontally Opposed) Engine Displacement Common: 2.0L (EJ20) and 2.5L (EJ25) variants were common for this era Subaru, though the Dex specifically might have focused on a particular variant. Performance Horsepower Range: Typically ranging from 140 hp to 170 hp for naturally aspirated models, and higher for turbocharged variants if applicable to the Dex model. Torque Range: Approximately 130-160 lb-ft for NA engines, with higher figures for turbo models. Fuel System Fuel Delivery: Multi-point fuel injection (MPI) or Direct Injection (DI) depending on specific engine variant. Fuel Type: Unleaded gasoline 🔧 Transmission Standard Transmission Type Standard: Likely a 4-speed or 5-speed Automatic Transmission (e.g., 4EAT/430LE, 5EAT/CVT depending on specific Dex configuration). Optional Transmission Type Optional: Likely a 5-speed or 6-speed Manual Transmission. Features Drivetrain: Symmetrical All-Wheel Drive (AWD) is a hallmark of Subaru vehicles. 📐 Dimensions Exterior Body Styles: Likely compact SUV or crossover body style. Weights Curb Weight Range: Typically 3000-3500 lbs depending on configuration. 🛡️ Safety Features Ratings NHTSA Ratings: Subaru models from this era generally achieved good safety ratings, often 4 or 5 stars in NHTSA frontal and side impact tests. Active Features ABS: Standard Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD)....
Professional automotive technicians, dealership service departments, and experienced DIY car owners.
Competitive Analysis
Comparison To Others:
This manual provides factory-level detail, equivalent to what professional mechanics use, offering superior depth and accuracy compared to generic online repair guides.
Key Features
Instant Access:
Available for instant download, providing immediate access to repair information.
Lifetime Access:
No expiry dates or renewal fees, offering lifetime access to the complete manual.
📋 Manual Details
Coverage Areas
Regions Covered:
Global
Page Count
Estimated Pages:
Extensive (Hundreds of pages)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, repair, and reassembly of all engine components, including cylinder head, block, pistons, crankshaft, camshafts, valves, and timing systems.
Engine Management:
Detailed diagnostics, troubleshooting, and repair procedures for fuel injection, ignition, emission control systems (EVAP, EGR), oxygen sensors, and engine control modules (ECM).
Transmission Automatic:
Torque converter, valve body, clutch packs, planetary gears, transmission control module (TCM), fluid cooling, and all associated components.
Transmission Manual:
Clutch assembly, gearbox components, shift mechanisms, driveshafts, and related linkages.
Drivetrain:
Front and rear differentials, axle shafts, CV joints, transfer case (if applicable), and AWD system components.
Suspension:
Front and rear suspension components, including struts, shock absorbers, control arms, ball joints, bushings, sway bars, and alignment procedures.
Brakes:
Front and rear brake systems (disc and drum), including calipers, rotors, pads, master cylinder, brake booster, ABS (Anti-lock Braking System), and EBD (Electronic Brakeforce Distribution) components and diagnostics.
Steering:
Power steering system (hydraulic or electric), steering rack/gearbox, tie rod ends, and steering column components.
Electrical System:
12V battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, and wiring diagrams for all circuits.
Body And Chassis:
Body panel removal and installation, door mechanisms, glass, interior trim, bumpers, frame specifications, and corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, including compressor, evaporator, condenser, refrigerant cycle, blower motor, and climate control panel diagnostics.
Comfort And Convenience:
Power windows, power locks, seats, mirrors, sunroof, keyless entry systems, and remote start (if equipped).
Safety Systems:
Airbag system (SRS), seatbelt pretensioners, and related sensors and modules.
Infotainment And Navigation:
Audio system, navigation system, and related electronics.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, brake inspections, spark plug replacement, and battery checks.
Diagnostic Troubleshooting:
Systematic troubleshooting charts and procedures for identifying and resolving common and complex faults using diagnostic trouble codes (DTCs) and symptom-based analysis.
Component Replacement:
Step-by-step instructions for replacing virtually all mechanical and electrical components.
Rebuild Procedures:
Detailed instructions for complete engine, transmission, and differential rebuilds.
Alignment And Balancing:
Wheel alignment specifications and procedures, tire balancing.
Wiring Diagrams:
Comprehensive, color-coded wiring diagrams for all electrical systems, aiding in troubleshooting and repair.
Torquing Specifications:
Precise torque values for all critical fasteners and bolts.
Special Tools:
Identification and use of specialized tools required for specific repair procedures.
Tightening Sequences:
Correct sequences for tightening critical components like cylinder heads and intake manifolds.
Technical Depth
Depth Of Coverage:
In-depth, professional-level technical information suitable for experienced mechanics and advanced DIY enthusiasts.
Diagnostic Complexity:
Advanced diagnostics, including oscilloscope interpretation, sensor data analysis, and actuator testing.
Illustrations:
Hundreds of detailed photos, diagrams, and exploded views to clearly illustrate procedures.
📊 Manual Specifications
File Format
Compatibility:
Windows and MAC computers
Print Quality
Printability:
Printable page by page or entire manual
Binding Type
Digital Format:
PDF
Paper Type
Usage License:
Unlimited usage on multiple devices
⚙️ Engine Specifications
Primary Engine
Engine Type:
Boxer (Horizontally Opposed) Engine
Displacement Common:
2.0L (EJ20) and 2.5L (EJ25) variants were common for this era Subaru, though the Dex specifically might have focused on a particular variant.
Performance
Horsepower Range:
Typically ranging from 140 hp to 170 hp for naturally aspirated models, and higher for turbocharged variants if applicable to the Dex model.
Torque Range:
Approximately 130-160 lb-ft for NA engines, with higher figures for turbo models.
Fuel System
Fuel Delivery:
Multi-point fuel injection (MPI) or Direct Injection (DI) depending on specific engine variant.
Fuel Type:
Unleaded gasoline
🔧 Transmission
Standard
Transmission Type Standard:
Likely a 4-speed or 5-speed Automatic Transmission (e.g., 4EAT/430LE, 5EAT/CVT depending on specific Dex configuration).
Optional
Transmission Type Optional:
Likely a 5-speed or 6-speed Manual Transmission.
Features
Drivetrain:
Symmetrical All-Wheel Drive (AWD) is a hallmark of Subaru vehicles.
📐 Dimensions
Exterior
Body Styles:
Likely compact SUV or crossover body style.
Weights
Curb Weight Range:
Typically 3000-3500 lbs depending on configuration.
🛡️ Safety Features
Ratings
NHTSA Ratings:
Subaru models from this era generally achieved good safety ratings, often 4 or 5 stars in NHTSA frontal and side impact tests.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD).
Traction Control:
Standard Traction Control System (TCS) and Vehicle Stability Control (VSC).
Passive Features
Airbags:
Frontal airbags, side curtain airbags, and front seat-mounted side airbags.
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with optional premium audio systems and Bluetooth connectivity becoming more common in later years.
Driver Assistance
Cruise Control:
Standard cruise control on most trims.
Connectivity
Usb Aux Input:
Available USB or auxiliary input for audio playback on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles or 6-12 months, whichever comes first, depending on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection.
Spark Plug Replacement:
Platinum or Iridium spark plugs typically have intervals of 60,000-100,000 miles.
Fluid Specifications
Engine Oil Type:
0W-20 or 5W-30 synthetic engine oil (refer to manual for specific viscosity based on climate and engine variant).
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free, long-life coolant.
Transmission Fluid Type:
Subaru ATF HP (for automatic transmissions) or specific gear oil for manual transmissions. Check manual for exact specs.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Head Gasket Leaks:
While more prevalent on earlier EJ25 engines, head gasket durability can be a concern. The Dex might be less susceptible due to its platform, but the manual will detail inspection and replacement procedures.
Catalytic Converter:
Potential for premature failure due to age or misfires, leading to performance issues and check engine lights.
Cv Joint Wear:
Especially on AWD models, wear on CV joints can cause clicking noises during turns.
📚 Vehicle History
Brand Heritage
Brand Identity:
Subaru is renowned for its Boxer engines and Symmetrical All-Wheel Drive, prioritizing safety, durability, and go-anywhere capability.
Model Evolution
Model Lineage:
The Subaru Dex was a subcompact MPV (Multi-Purpose Vehicle) sold primarily in Japan, based on the Daihatsu Materia platform, distinguishing it from Subaru's typical AWD-focused models sold globally. This manual likely covers the specific Subaru badged version and its unique components.
🏆 Awards & Recognition
Recognitions
Safety Awards:
Subaru consistently receives high safety ratings from IIHS and NHTSA, which would reflect on the Dex model's construction and safety systems.
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