Subaru Forester 2003-2004 WSM Service Manual Repair
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🏷️ Basic Information Identification Make: Subaru Model: Forester Years Covered: 2003, 2004 Codes Chassis Code: SF Series (though WSM typically refers to internal Subaru codes) Generation: Second Generation (SG) 👋 Introduction Market Position Segment: Compact Crossover SUV Usp: Symmetrical All-Wheel Drive (standard), practical cargo space, robust build Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Ford Escape, Nissan Xterra Key Features Subaru Advantage: Standard AWD provides superior traction and stability in varied weather conditions Utility: High ground clearance and versatile cargo area for outdoor activities Manual Value Proposition Cost Savings: Empowers owners to perform routine maintenance and repairs, significantly reducing labor costs 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive factory service and repair Page Count Estimated Pages: Over 1500 (typical for a full WSM) Manual Type Type: Factory Service Manual (WSM) / Repair Manual Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine (2.5L naturally aspirated and turbocharged), transmission (manual and automatic), drivetrain, fuel system, exhaust system Chassis: Suspension (front and rear), steering, brakes (ABS, power assist), wheels and tires Electrical: Engine control, body control, lighting, audio system, power accessories, diagnostic trouble codes (DTCs), wiring diagrams Body And Interior: Body panels, doors, glass, interior trim, seats, climate control (HVAC), airbags Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, inspections Diagnostics: Troubleshooting guides, symptom-based diagnostics, DTC interpretation, electrical system testing Repair: Component removal and installation, overhaul procedures, adjustments, calibration Special Tools: Identification and usage of Subaru-specific and general automotive tools Technical Depth Depth: Expert-level, covering everything from basic fluid checks to complete engine and transmission rebuilds, detailed wiring schematics, and precise torque specifications 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (if professionally scanned/digitized) Print Quality: High resolution, suitable for printing individual pages or sections Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code Na: EJ253 Engine Description Na: 2.5-liter horizontally opposed (boxer) SOHC 16-valve flat-four, naturally aspirated Horsepower Na: 165 hp @ 5,600 rpm Torque Na: 166 lb-ft @ 4,000 rpm Optional Engine Engine Code Turbo: EJ255 Engine Description Turbo: 2.5-liter horizontally opposed (boxer) DOHC 16-valve flat-four, turbocharged (GT/XT models) Horsepower Turbo: 210 hp @ 5,600 rpm (GT), 230 hp @ 5,600 rpm (XT) Torque Turbo: 235 lb-ft @ 3,600 rpm (GT), 235 lb-ft @ 3,600 rpm (XT) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane recommended (91+ for turbo models) Cooling System Coolant Type: Subaru Super Coolant (Blue) or equivalent silicate-free ethylene glycol coolant 🔧 Transmission Standard Transmission Type: 5-speed manual transmission Optional Transmission Type: 4-speed automatic transmission with electronically controlled torque converter Features AWD System: Symmetrical All-Wheel Drive with viscous coupling center differential (manual) or electronically controlled multi-plate clutch (automatic) Fluid Specifications Manual Transmission Fluid: API GL-5, SAE 75W-90 synthetic gear oil (check specific manual for exact Subaru specs) Automatic Transmission Fluid: Subaru ATF HP (High Performance) or equivalent Dexron III/Mercon compatible fluid 📐 Dimensions Exterior Length: Approx. 175.8 inches (4465 mm) Width: Approx. 69.9 inches (1775 mm) Height: Approx. 63.0 inches (1600 mm) Wheelbase: Approx. 103.0 inches (2616 mm) Ground Clearance: Approx. 8.0 inches (203 mm) Cargo Cargo Volume Behind Rear Seats: Approx. 32.0 cubic feet (0.91 m³) Cargo Volume With Rear Seats Folded: Approx. 63.0 cubic feet (1.78 m³) Weights Curb Weight: Approx. 3,250 - 3,550 lbs (1474 - 1610 kg) depending on trim and drivetrain Towing Capacity: 2,400 lbs (1089 kg) 🛡️ Safety Features Ratings NHTSA Front Impact: ★★★★☆ (4 stars for driver and passenger) NHTSA Side Impact: ★★★★★ (5 stars for front and rear passengers) IIHS Frontal Offset: Good IIHS Side Impact: Good Active Features Braking: 4-wheel disc brakes, optional ABS Traction Control: Standard Symmetrical AWD enhances traction; some models may have additional electronic traction aids Passive Features Airbags: Front dual-stage airbags, optional front side-impact airbags Seatbelts: 3-point front and rear seatbelts with pre-tensioners and load limiters Rollover Protection: Designed for enhanced occupant protection in rollovers due to low center of gravity and AWD system 💡 Technology Features Infotainment Audio System: Standard CD player with AM/FM stereo, optional premium sound system with subwoofer Display: Basic LCD display for clock, radio, and trip information Driver Assistance Cruise Control: Standard electronic cruise control Connectivity Auxiliary Input: No factory auxiliary input; aftermarket solutions may be available. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,750 miles (6,000 km) or 3 months (severe driving) / 7,500 miles (12,000 km) or 6 months (normal driving) - consult manual for specifics Engine Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months Cabin Air Filter Replacement: Every 15,000 miles (24,000 km) or 12 months Spark Plug Replacement: 100,000 miles (160,000 km) for iridium-tipped spark plugs Fluid Specifications Engine Oil Capacity Na: 4.7 US quarts (4.4 liters) with filter change (2.5L SOHC) Engine...
Troubleshooting guides, symptom-based diagnostics, DTC interpretation, electrical system testing
Repair:
Component removal and installation, overhaul procedures, adjustments, calibration
Special Tools:
Identification and usage of Subaru-specific and general automotive tools
Technical Depth
Depth:
Expert-level, covering everything from basic fluid checks to complete engine and transmission rebuilds, detailed wiring schematics, and precise torque specifications
Unleaded gasoline, 87 octane recommended (91+ for turbo models)
Cooling System
Coolant Type:
Subaru Super Coolant (Blue) or equivalent silicate-free ethylene glycol coolant
🔧 Transmission
Standard
Transmission Type:
5-speed manual transmission
Optional
Transmission Type:
4-speed automatic transmission with electronically controlled torque converter
Features
AWD System:
Symmetrical All-Wheel Drive with viscous coupling center differential (manual) or electronically controlled multi-plate clutch (automatic)
Fluid Specifications
Manual Transmission Fluid:
API GL-5, SAE 75W-90 synthetic gear oil (check specific manual for exact Subaru specs)
Automatic Transmission Fluid:
Subaru ATF HP (High Performance) or equivalent Dexron III/Mercon compatible fluid
📐 Dimensions
Exterior
Length:
Approx. 175.8 inches (4465 mm)
Width:
Approx. 69.9 inches (1775 mm)
Height:
Approx. 63.0 inches (1600 mm)
Wheelbase:
Approx. 103.0 inches (2616 mm)
Ground Clearance:
Approx. 8.0 inches (203 mm)
Cargo
Cargo Volume Behind Rear Seats:
Approx. 32.0 cubic feet (0.91 m³)
Cargo Volume With Rear Seats Folded:
Approx. 63.0 cubic feet (1.78 m³)
Weights
Curb Weight:
Approx. 3,250 - 3,550 lbs (1474 - 1610 kg) depending on trim and drivetrain
Towing Capacity:
2,400 lbs (1089 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
★★★★☆ (4 stars for driver and passenger)
NHTSA Side Impact:
★★★★★ (5 stars for front and rear passengers)
IIHS Frontal Offset:
Good
IIHS Side Impact:
Good
Active Features
Braking:
4-wheel disc brakes, optional ABS
Traction Control:
Standard Symmetrical AWD enhances traction; some models may have additional electronic traction aids
Passive Features
Airbags:
Front dual-stage airbags, optional front side-impact airbags
Seatbelts:
3-point front and rear seatbelts with pre-tensioners and load limiters
Rollover Protection:
Designed for enhanced occupant protection in rollovers due to low center of gravity and AWD system
💡 Technology Features
Infotainment
Audio System:
Standard CD player with AM/FM stereo, optional premium sound system with subwoofer
Display:
Basic LCD display for clock, radio, and trip information
Driver Assistance
Cruise Control:
Standard electronic cruise control
Connectivity
Auxiliary Input:
No factory auxiliary input; aftermarket solutions may be available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,750 miles (6,000 km) or 3 months (severe driving) / 7,500 miles (12,000 km) or 6 months (normal driving) - consult manual for specifics
Engine Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Cabin Air Filter Replacement:
Every 15,000 miles (24,000 km) or 12 months
Spark Plug Replacement:
100,000 miles (160,000 km) for iridium-tipped spark plugs
Fluid Specifications
Engine Oil Capacity Na:
4.7 US quarts (4.4 liters) with filter change (2.5L SOHC)
Engine Oil Spec Na:
API SM or SN, ILSAC GF-4 or GF-5, SAE 5W-30 synthetic or synthetic blend
Engine Oil Capacity Turbo:
4.7 US quarts (4.4 liters) with filter change (2.5L DOHC Turbo)
Engine Oil Spec Turbo:
API SM or SN, ILSAC GF-4 or GF-5, SAE 5W-30 full synthetic (recommended)
Known Issues
Head Gaskets:
While less prevalent on naturally aspirated EJ253 engines than earlier generations, monitoring for coolant leaks and oil consumption is advisable. Turbocharged models are more susceptible if not maintained properly.
Catalytic Converter:
Can degrade over time, especially with high mileage or poor engine maintenance.
Wheel Bearings:
Can wear out, particularly with off-road use or exposure to harsh conditions.
Cv Axles:
Protective boots can tear, leading to grease loss and CV joint damage.
📚 Vehicle History
Brand Heritage
Subaru Identity:
Known for its pioneering work in all-wheel drive technology and horizontally opposed engines, originating from aircraft manufacturing
Model Evolution
Forester Concept:
Introduced in 1997 as a 'sport utility wagon' blending car-like handling with SUV utility
Second Generation Launch:
Launched in 2002 for the 2003 model year, the SG generation featured a more substantial SUV-like appearance, increased wheelbase, and refined powertrains.
Production
Manufacturing Location:
Gunma Plant, Japan
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Awarded IIHS Top Safety Pick in multiple years during this generation, highlighting its strong safety performance.
Ratings
Consumer Reports:
Generally rated well for reliability and safety by consumer organizations during its production years.
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